Drive Clutch Inspection - Polaris RZR 900 2017 Service Manual

Hide thumbs Also See for RZR 900 2017:

Table of Contents

DRIVE CLUTCH INSPECTION

Remove cover, spring, limiter spacer and spider

following the instructions for drive clutch disassembly,

then proceed as follows:

1. Remove and inspect the moveable sheave spacer

Visually inspect the spacer for damage and replace if

MOVEABLE SHEAVE SPACER MEASUREMENTS

27.94 ± .152 mm

32.004 ± .076 mm

2. Remove the moveable clutch sheave.

44.399 ± .025 mm

9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual

3. Lift thrust washers

Replace as an assembly if worn, damaged, or if

operational problems were noted prior to

disassembly.

4. Inspect surface of shaft for pitting, grooves or

damage. Measure the outside diameter and compare

to specifications. Replace the drive clutch assembly if

shaft is worn or damaged.

Standard: 1.3725 - 1.3712" (34.8615 - 34.8488 mm)

Service Limit: 1.3704" (34.8088 mm)

5. Visually inspect the thrust washers for damage.

Measure the thickness and compare to specification.

Replace if worn or damaged.

Thrust Washer Thickness:

Standard: .030" (.76 mm)

Service Limit: .025" (.64 mm)

off the shaft.

Shaft Diameter:

Table of Contents