Clutch Inspection - Polaris RZR XP 1000 2014 Service Manual

PVT SYSTEM

CLUTCH INSPECTION

Remove cover, spring, limiter spacer and spider
following the instructions for drive clutch disassembly,
then proceed as follows:
1. Remove and inspect the moveable sheave spacer
q
. Visually inspect the spacer for damage and
replace if necessary.
2. Remove the moveable clutch sheave.
e
3. Lift bearing and thrust washers
Replace as an assembly if worn, damaged, or if
operational problems
disassembly.
5.24
NOTE
w
off the shaft.
were noted prior
4. Inspect surface of shaft for pitting, grooves or
damage. Measure
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
MEASUREMENT
Standard: 1.3725 - 1.3712"
(34.8615 - 34.8488 mm)
Service Limit: 1.3704" (34.8088 mm)
5. Visually inspect the thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
MEASUREMENT
Thrust Washer Thickness:
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
to
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
the outside diameter
Shaft Diameter:
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and