YASKAWA CIPR-GA50C series Technical Manual
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YASKAWA CIPR-GA50C series Technical Manual

Ac micro drives for industrial applications. 200 v class, three-phase input: 0.1 to 22 kw. 200 v class, single-phase input: 0.1 to 4.0 kw. 400 v class, three-phase input: 0.37 to 30 kw.
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GA500
AC Micro Drives for Industrial Applications
Technical Manual
Type
CIPR-GA50Cxxxxxxxx
200 V Class, Three-Phase Input: 0.1 to 22 kW
200 V Class, Single-Phase Input: 0.1 to 4.0 kW
400 V Class, Three-Phase Input: 0.37 to 30 kW
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Summary of Contents for YASKAWA CIPR-GA50C series

  • Page 1 GA500 AC Micro Drives for Industrial Applications Technical Manual Type CIPR-GA50Cxxxxxxxx 200 V Class, Three-Phase Input: 0.1 to 22 kW 200 V Class, Single-Phase Input: 0.1 to 4.0 kW 400 V Class, Three-Phase Input: 0.37 to 30 kW...
  • Page 2 This Page Intentionally Blank YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 3: Table Of Contents

    Electrical Installation ..........48 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 4 Keypad Mode and Menu Displays..........115 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 5 Low Voltage Wiring for Control Circuit Terminals ....... . 190 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 6 The Load Falls When a Brake Is Applied ........285 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 7 Parameter Groups ..........336 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 8 High Slip/Overexcite Braking..........396 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 9 Yaskawa SMRD Series SPM Motors ......... 446 Yaskawa SSR1 Series IPM Motors (Derated Torque) ......447 12.
  • Page 10 12.11 o: Keypad-Related Settings ......... . 729 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 11 Revision History..........765 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 12 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 13: Preface And General Precautions

    Failure to obey these precautions can cause serious injury or death, or damage to the product or related devices and systems. Yaskawa must not be held responsible for any injury or equipment damage as a result of the failure to observe these precautions and instructions.

  • Page 14: Receiving

    • Modbus is a registered trademark of Schneider Electric SA. • PROFIBUS-DP and PROFINET are registered trademarks of PROFIBUS International. • Other company names and product names in this document are trademarks or registered trademarks of the respective companies. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 15: Using The Product Safely

    • Yaskawa can change the products, specifications, and content of the instructions without notice to make the product and/or the instructions better. • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.
  • Page 16 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices.

  • Page 17: Warning Label Content And Location

    Warning Label Content and Location The drive warning label is in the location shown in Figure i.1. Use the drive as specified by this information. A - Warning label Figure i.1 Warning Label Content and Location YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 18: Warranty Information

    • This product is not designed and manufactured for use in life-support machines or systems. • Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power, or undersea relaying.

  • Page 19: Receiving

    This chapter gives information about the different drive models and features, and how to examine the drive when you receive it. Section Safety ......................20 Model Number and Nameplate Check..............21 Features and Advantages of Control Methods..........24 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 20: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 21: Model Number And Nameplate Check

    • Examine the drive model number to make sure that you received the correct model. Examine the model number in the “MODEL” section of the drive nameplate to make sure that you received the correct model. • If you received the incorrect product or a product with a defect, contact Yaskawa or your nearest sales representative.
  • Page 22 0.55 (1/2) 0.75 (3/4) 2006 1.1 (1) 1.1 (1.5) 2010 1.5 (2) 2.2 (3) 2012 2.2 (3) 11.0 3.0 (4) 12.2 2021 4.0 (5) 17.6 5.5 (5) 21.0 2030 5.5 (7.5) 25.0 7.5 (10) 30.0 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 23 4023 7.5 (10) 18.0 11.0 (15) 23.4 4031 11.0 (15) 24.0 15.0 (20) 31.0 4038 15.0 (20) 31.0 18.5 (25) 38.0 4044 18.5 (25) 39.0 22.0 (30) 44.0 4060 22.0 (30) 45.0 30.0 (40) 60.0 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 24: Features And Advantages Of Control Methods

    Maximum Output Frequency 590 Hz This is the range of variable control. Speed Control Range 1:100 When you connect and operate motors in this mode, think about the increase in motor temperature. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 25 100% / 0 min You must think about drive capacity when a large quantity of torque is necessary at low speed. Stationary, Stator Resistance, Stationary, Stator Resistance, Automatically tunes electrical motor Auto-Tuning Line-to-Line Resistance Rotational Rotational parameters. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 26 Enabled when n8-57 = 1 [HFI Overlap Selection = Enabled]. Rotational Auto-Tuning is necessary. Contact Yaskawa or your nearest sales representative to drive non-Yaskawa PM motors (SSR1 series standard specifications). Select the drive capacity accordingly. Note these points when you use this function: •...

  • Page 27: Mechanical Installation

    Moving the Drive....................... 32 Drive Models and Drive Watt Loss ............... 33 Removing/Reattaching Covers................39 Remove and Reattach the Keypad............... 41 Install the Keypad to a Control Panel or Another Device....... 42 Installation Methods ....................43 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 28: Section Safety

    Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Fire Hazard Do not put flammable or combustible materials on top of the drive and do not install the drive near flammable or combustible materials.

  • Page 29: Installation Environment

    • Installing the drive between 2000 to 4000 m (6562 to 13123 ft) and grounding the neutral point on the power supply. Contact Yaskawa or your nearest sales representative when not grounding the neutral point. • 10 Hz to 20 Hz: 1 G (9.8 m/s , 32.15 ft/s...

  • Page 30: Installation Position And Distance

    Install Drives Side-by-Side When you install drives side-by-side, set to L8-35 = 1 [Installation Method Selection = Side-by-Side Mounting]. Refer to Derating Depending on Ambient Temperature on page 324 and set derating depending on ambient temperature. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 31 B - 30 mm (1.18 in) minimum on each side Figure 2.3 Installation Distances for More than One Drive (Side-by-Side) Note: When you replace the cooling fans, align the tops of drives that have different dimensions. You can easily replace the cooling fan. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 32: Moving The Drive

    Obey local laws and regulations when moving and installing this product. CAUTION! Sudden Movement Hazard. Do not hold the drive by the keypad or front cover. Tighten the screws correctly before moving the drive. Failure to obey can cause minor to moderate injury. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 33: Drive Models And Drive Watt Loss

    Rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 2001 2002 2004 2006 2010 2012 11.0 2018 14.0 2021 17.6 2030 25.0 2042 33.0 2056 47.0 2070 60.0 2082 75.0 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 34 B002 B004 B006 B010 B012 B018 17.6 Table 2.6 Drive Watt Loss (ND) Rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model B001 B002 B004 B006 B010 B012 12.2 B018 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 35 4060 Table 2.9 Drive Watt Loss (ND) Rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 4001 4002 4004 4005 4007 4009 4012 11.9 4018 17.5 4023 23.4 4031 4038 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 36: Drive Watt Loss (With Built-In Emc Filter)

    2082E ■ Single-Phase 200 V Class Table 2.12 Drive Watt Loss (HD, Fc = 2 kHz) Rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model B001E B002E B004E B006E B010E YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 37 4018E 14.8 4023E 4031E 4038E 4044E 4060E Table 2.16 Drive Watt Loss (HD, Fc = Default Setting) Rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 4001E 4002E 4004E 4005E YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 38 Table 2.17 Drive Watt Loss (ND) Rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 4001E 4002E 4004E 4005E 4007E 4009E 4012E 11.9 4018E 17.5 4023E 23.4 4031E 4038E 4044E 4060E YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 39: Removing/Reattaching Covers

    Reverse the steps to reattach the cover. Note: Make sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover. Figure 2.6 Reattach the Front Cover YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 40 Use a slotted screwdriver with a tip width of 2.5 mm (0.1 in) or less and a thickness of 0.4 mm (0.02 in) or less. A - Front Cover Lock Figure 2.7 Locking the Front Cover YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 41: Remove And Reattach The Keypad

    Push on the tab on the right side of the keypad, then pull the keypad forward to remove it from the drive. Figure 2.8 Remove the Keypad ◆ Reattach the Keypad Push in the keypad from the front until the hooks click into place. Figure 2.9 Reattach the Keypad Attach the front cover. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 42: Install The Keypad To A Control Panel Or Another Device

    You can remove the keypad from the drive and connect it to a remote control extension cable 3 m (9.8 ft) long to make operation easier when you cannot access the drive. You can operate a drive that is in a control panel without opening or closing the control panel door. To order optional accessories, contact Yaskawa or your nearest sales representative.

  • Page 43: Installation Methods

    The optional External Heatsink Installation Kit will let you install the drive with the heatsink external to the enclosure panel. Table 2.18 shows the model number for the attachment. Contact Yaskawa or your nearest sales representative to order mounting brackets and mounting hardware. Table 2.18 External Heatsink Installation Kit...
  • Page 44 2.9 Installation Methods YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 45: Electrical Installation

    Dynamic Braking Option, Motor Protection ............97 3.12 Improve the Power Factor ..................99 3.13 Prevent Switching Surge..................100 3.14 Decrease Noise .......................101 3.15 Protect the Drive during Failures ...............103 3.16 Wiring Checklist .....................105 3.17 Motor Application Precautions ................107 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 46: Section Safety

    Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Fire Hazard Tighten all terminal screws to the correct tightening torque.
  • Page 47 • Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive. Unshielded wire can cause electrical interference and unsatisfactory system performance. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 48: Electrical Installation

    Motor winding and insulation failure can occur. Note: Do not connect the AC control circuit ground to the drive enclosure. Failure to obey can cause incorrect control circuit operation. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 49 L5-02 = 1 [Fault Contact at Restart Select = Always Active] to de-energize the drive. Be careful when you use a cut-off sequence. The default setting for L5-02 is 0 [Active Only when Not Restarting]. When you install a DC reactor, you must remove the jumper between terminals +1 and +2. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 50 *17 Jumper S5 sets terminal AM for voltage or current output. The default setting for S5 is voltage output (“V” side). *18 Disconnect the wire jumpers between H1 and HC and H2 and HC to use the Safe Disable input. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 51: Main Circuit Wiring

    The locations of terminals are different for different drive models. Figure 3.2 Wiring the Main Circuit and Motor ◆ Configuration of Main Circuit Terminal Block Table 3.1 to find the correct main circuit terminal block figure for your drive. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 52 ■ Configuration of Main Circuit Terminal Block Figure 3.3 Configuration of Main Circuit Terminal Block (Three-Phase, Without a Built-in EMC Filter) Figure 3.4 Configuration of Main Circuit Terminal Block (Three-Phase, With a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 53 Figure 3.5 Configuration of Main Circuit Terminal Block (Single-Phase, Without a Built-in EMC Filter) Figure 3.6 Configuration of Main Circuit Terminal Block (Single-Phase, With a Built-in EMC Filter) Figure 3.7 Configuration of Main Circuit Terminal Block (Three-Phase, Without a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 54 Figure 3.8 Configuration of Main Circuit Terminal Block (Three-Phase, With a Built-in EMC Filter) Figure 3.9 Configuration of Main Circuit Terminal Block (Single-Phase, Without a Built-in EMC Filter) Figure 3.10 Configuration of Main Circuit Terminal Block (Single-Phase, With a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 55 Figure 3.11 Configuration of Main Circuit Terminal Block (Three-Phase, Without a Built-in EMC Filter) Figure 3.12 Configuration of Main Circuit Terminal Block (Three-Phase, With a Built-in EMC Filter) Figure 3.13 Configuration of Main Circuit Terminal Block (Single-Phase, Without a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 56 Figure 3.14 Configuration of Main Circuit Terminal Block (Single-Phase, With a Built-in EMC Filter) Figure 3.15 Configuration of Main Circuit Terminal Block (Single-Phase, Without a Built-in EMC Filter) Figure 3.16 Configuration of Main Circuit Terminal Block (Three-Phase, Without a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 57 3.3 Main Circuit Wiring Figure 3.17 Configuration of Main Circuit Terminal Block (Three-Phase, With a Built-in EMC Filter) Figure 3.18 Configuration of Main Circuit Terminal Block (Three-Phase, Without a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 58 3.3 Main Circuit Wiring Figure 3.19 Configuration of Main Circuit Terminal Block (Three-Phase, With a Built-in EMC Filter) Figure 3.20 Configuration of Main Circuit Terminal Block (Three-Phase, Without a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 59 3.3 Main Circuit Wiring Figure 3.21 Configuration of Main Circuit Terminal Block (Three-Phase, With a Built-in EMC Filter) Figure 3.22 Configuration of Main Circuit Terminal Block (Three-Phase, Without a Built-in EMC Filter) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 60: Main Circuit Terminal Functions

    ◆ Wire Selection Select the correct wires for main circuit wiring. Refer to Main Circuit Wire Gauges and Tightening Torques on page 162 for wire gauges and tightening torques as specified by European standards. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 61 • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 62 (4.4 - 5.3) 0.5 - 0.6 2010 -, +1, +2 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 63 -, +1, +2 6 - 35 • 35 mm ≤ 4.1 - 4.5 (36 - 40) 1.5 - 1.7 B1, B2 4 - 16 (13.5 - 15) 5.4 - 6.0 10 - 25 (47.8 - 53.1) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 64 (4.4 - 5.3) 0.5 - 0.6 U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 B002 -, +1 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 65 If you turn on the internal EMC filter, the leakage current of the drive will be more than 3.5 mA. Use these closed-loop crimp terminals or equivalent to connect a protective ground wire that has a minimum cross-sectional area of 10 mm (copper wire). • 8-4NS from JST Mfg. Co., Ltd. • R8-4S from NICHIFU Co.,Ltd. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 66 (4.4 - 5.3) 0.5 - 0.6 4007 -, +1, +2 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 67 (13.5 - 15) 2.3 - 2.5 4031 -, +1, +2 2.5 - 16 (19.8 - 22) 1.5 - 1.7 B1, B2 2.5 - 4 (13.5 - 15) 5.4 - 6.0 6 - 16 (47.8 - 53.1) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 68 • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 69 (4.4 - 5.3) 0.5 - 0.6 2010 -, +1, +2 2 - 3.5 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2 - 3.5 (4.4 - 5.3) 1.2 - 1.5 2 - 5.5 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 70 -, +1, +2 8 - 30 • 30 mm ≤ 4.1 - 4.5 (36 - 40) 1.5 - 1.7 B1, B2 2 - 14 (13.5 - 15) 5.4 - 6.0 8 - 22 (47.8 - 53.1) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 71 (4.4 - 5.3) 0.5 - 0.6 U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 B002 -, +1 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 72 If you turn on the built-in EMC filter, the leakage current of the drive will be more than 3.5 mA. Use these closed-loop crimp terminals or equivalent to connect a protective ground wire that has a minimum cross-sectional area of 10 mm (copper wire). • 8-4NS from JST Mfg. Co., Ltd. • R8-4S from NICHIFU Co.,Ltd. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 73 (4.4 - 5.3) 0.5 - 0.6 4007 -, +1, +2 2 - 3.5 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2 - 3.5 (4.4 - 5.3) 1.2 - 1.5 2 - 5.5 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 74 (13.5 - 15) 2.3 - 2.5 4031 -, +1, +2 3.5 - 22 (19.8 - 22) 1.5 - 1.7 B1, B2 2 - 5.5 (13.5 - 15) 5.4 - 6.0 5.5 - 14 (47.8 - 53.1) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 75: Main Circuit Terminal And Motor Wiring

    NOTICE: Do not connect phase-advancing capacitors, LC/RC noise filters, or leakage breakers (RCM/RCD) to the motor circuit. If you connect these devices to the output circuits, it can cause damage to the drive and connected equipment. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 76 • To connect more than one drive to the same grounding circuit, follow the instructions in the instruction manual. Incorrect equipment grounding can cause drive or equipment malfunction from electrical interference. When you connect more than one drive refer to Figure 3.24. Do not loop the grounding wire. Figure 3.24 Wiring More than One Drive YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 77 2001 - 2004, 4001 - 4004 Figure 3.25 2006 - 2082, 4005 - 4060 Figure 3.26 B001 - B004 Figure 3.27 B006 - B018 Figure 3.28 Figure 3.25 Drive Main Circuit Configuration 1 Figure 3.26 Drive Main Circuit Configuration 2 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 78 3.3 Main Circuit Wiring Figure 3.27 Drive Main Circuit Configuration 3 Figure 3.28 Drive Main Circuit Configuration 4 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 79: Main Circuit Terminal Block Wiring Procedure

    Figure 3.30 Tightening Slotted Screws • After connecting the wires to the terminal block, lightly pull on the wires to make sure that they do not come out of the terminals. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 80 Look through the opening in the drive case to make sure that you correctly installed the wires into the terminal block. Figure 3.32 Install the Electrical Wire Note: There is a jumper between terminals +1 and +2. Remove the jumper, then wire to terminals +1 and +2. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 81 3.4 Main Circuit Terminal Block Wiring Procedure Tighten the screws to the specified torque. Figure 3.33 Tighten Terminal Block Screws If you removed IP20 protection covers, install them into their initial positions. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 82: Control Circuit Wiring

    Wire the drive control circuit as shown in Figure 3.34. Figure 3.34 Control Circuit Connection Diagram Connect a 24 V power supply to terminals PS-AC to operate the control circuit while the main circuit power supply is OFF. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 83: Control Circuit Terminal Block Functions

    Run and Stop the drive, it can cause drive failure. ■ Input Terminals Refer to Table 3.6 for a list of input terminals and functions. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 84 Multi-function photocoupler output 2 Connect a flywheel diode as shown in when you drive a reactive load such as a relay coil. Make sure that the diode rating is larger than the circuit voltage. (Speed agree 1) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 85: Control Circuit Terminal Configuration

    • Maximum 115.2 kbps output (-) termination resistor in the last drive in a MEMOBUS/Modbus network. Signal ground ◆ Control Circuit Terminal Configuration The control circuit terminals are in the positions shown in Figure 3.35. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 86: Wiring The Control Circuit Terminal

    Wiring the Control Circuit Terminal WARNING! Electrical Shock Hazard. Do not remove covers or touch circuit boards while the drive is energized. If you touch the internal components of an energized drive, it can cause serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 87 • Prepare the wire ends of shielded twisted-pair wires as shown in Figure 3.39 to use an analog reference from an external frequency setting potentiometer to set the frequency. Connect the shield to terminal E (G) of the drive. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 88: Switches And Jumpers On The Terminal Board

    Sets the Output method for terminal AM (voltage or current). V (voltage output) DIP switch S1 Sets the input method for terminal A2 (voltage or current). I (current input) Enables and disables the MEMOBUS/Modbus communications DIP Switch S2 termination resistor. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 89: Control I/O Connections

    4.0 kΩ or more 8 V or more 10 kΩ or more 10 V or more Note: Use the formula in Figure 3.42 to calculate the necessary load resistance (kΩ) to increase output voltage V (V). YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 90: Set The Input Signal For The Mfai Terminal A2

    1: 0 V to 10 V/0% to 100% (without zero limit) (input impedance: 20 kΩ) Note: Use tweezers or a jig with a tip width of approximately 0.8 mm (0.03 in) to set DIP switches. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 91: Set The Output Signal For The Mfao Terminal Am

    This drive has a built-in termination resistor for the RS-485 interface. Figure 3.46 Location of DIP Switch S2 Table 3.16 MEMOBUS/Modbus Communications Termination Resistor Setting DIP Switch S2 Description The built-in termination resistor is ON. OFF (Default) The built-in termination resistor is OFF. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 92: Connect The Drive To A Pc

    You can use a USB cable (USB 2.0, type: A - mini-B) to connect the drive to a type-A USB port on a PC. After you connect the drive to the PC, you can use Yaskawa DriveWizard Industrial software to monitor drive performance and manage parameter settings.

  • Page 93: External Interlock

    Drive Ready and Fault output signals to interlock with the controller. Terminal Output Signal Parameter Settings for Output Signal MA, MB, MC Fault H2-01 = E P1-C1 Drive Ready H2-02 = 6 Figure 3.49 Interlock Circuit Example YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 94: Braking Resistor Installation

    To connect a Yaskawa ERF series braking resistor to the drive, set L8-01 = 1 [Enabled]. To use a non-ERF-type braking resistor, connect a thermal overload relay between the drive and the braking resistor and set a circuit to turn OFF the drive power at the trip contacts of the thermal overload relay.

  • Page 95: Dynamic Braking Option Overload Protection

    WARNING! Fire Hazard. When you use a braking unit, use a thermal relay on the braking resistors and set a fault contact output for the braking resistor unit to disconnect drive main power through an input contactor. Incorrect braking circuit protection can cause the resistors to become too hot and cause serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 96: Drive Wiring Protection

    To prevent damage and injury to personnel and drives, use a high-frequency RCM/RCD that is rated for AC and DC power supplies. Note: Yaskawa recommends the following RCMs/RCDs, which are designed to operate with high frequencies. • Mitsubishi Electric Corporation; NV series • Schneider Electric; NS series You can use a molded-case circuit breaker (MCCB) as a replacement for an RCM/RCD that is upstream in the power supply system.

  • Page 97: Dynamic Braking Option, Motor Protection

    The electronic thermal overload function uses the relation between the speed and heat characteristics in the variable speed control range to simulate the cooling ability of general-purpose motors and forced-vented motors to prevent damage to the motor. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 98 Make sure that you know the local codes for electrical wiring, then adjust the electrothermal settings. Incorrect thermal relay adjustment and incorrect wiring can cause serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 99: Improve The Power Factor

    DC reactor. A - Power supply C - Drive B - MCCB D - DC reactor Figure 3.55 DC Reactor Connection Example Note: You cannot connect a DC reactor to drive models B001 to B018. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 100: Prevent Switching Surge

    • Electromagnetic relays • Magnetic valves • Solenoids • Magnetic brakes. Always use a surge protective device or diode with inductive loads. Note: Do not connect a surge protective device to the drive output side. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 101: Decrease Noise

    Electromagnetic waves radiated from the drive and cables make noise through the full radio bandwidth that can have an effect on nearby devices. • Inductive noise: The noise from electromagnetic induction can have an effect on the signal line and can cause the controller to malfunction. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 102 Keep the cable between the drive and motor as short as possible. A - Steel box E - Noise filter B - Power supply F - Shielded motor cable C - Noise filter G - Motor D - Drive Figure 3.59 Decrease Radio Frequency Interference YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 103: Protect The Drive During Failures

    OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 104 7.5 (10) 5.5 (10) FWH-80B 4023 11.0 (15) 7.5 (10) FWH-100B 4031 15.0 (20) 11.0 (15) FWH-125B 4038 18.5 (25) 15.0 (20) FWH-175B 4044 22.0 (30) 18.5 (25) FWH-200B 4060 30.0 (40) 22.0 (30) FWH-200B YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 105: Wiring Checklist

    Make sure that none of the wires on the terminal block touch other terminals or connections. Make sure that you isolate the control circuit wiring from main circuit wiring in the control panel or in a duct. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 106 3.16 Wiring Checklist Checked Item to Check Make sure that control circuit wiring is not longer than 50 m (164 ft). Make sure that Safe Disable input wiring is not longer than 30 m (98 ft). YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 107: Motor Application Precautions

    C - 60% ED (or 40 min) B - 40% ED (or 20 min) D - Continuous operation Figure 3.60 Permitted Load Characteristics for a Yaskawa Standard Motors ■ Insulation Withstand Voltage Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly long wiring distances.

  • Page 108: Precautions For Pm Motors

    • The quantity of generated starting torque changes when the control method and motor type change. Verify the starting torque, permitted load characteristics, impact load tolerance, and speed control range before you set up the motor with the drive. Contact Yaskawa or your nearest sales representative to use a motor that does not meet these specifications.

  • Page 109: Notes On The Power Transmission Mechanism

    If you operate at frequencies higher than the rated frequency, it can cause problems with the power transmission mechanism. These problems include audible noise, decreased service life, and decreased durability. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 110 3.17 Motor Application Precautions YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 111: Startup Procedure And Test Run

    Items to Check before Starting Up the Drive...........127 Keypad Operation ....................128 Automatic Parameter Settings Optimized for Specific Applications (Application Presets).....................133 Auto-Tuning ......................134 4.10 Test Run ........................141 4.11 Fine Tuning during Test Runs (Adjust the Control Function).....143 4.12 Test Run Checklist ....................148 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 112: Section Safety

    The drive does not have protection against accidental load drops in lifting applications. Install electrical and/or mechanical safety circuit mechanisms that are isolated from the drive circuitry. If you do not use external safety circuitry, the drive could drop the load and cause serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 113: Keypad: Names And Functions

    Flashing: The drive is in STo [Safe Torque OFF] state. Flashing quickly: The voltage of the main circuit power supply decreased, and the external 24 V power supply provides the only power to the drive. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 114: Indicator Flashing Statuses

    Sudden starts can cause serious injury or death. ◆ Indicator flashing statuses for the difference between “flashing” and “flashing quickly”. Refer to Figure 4.2 Figure 4.2 About indicator flashing statuses YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 115: Keypad Mode And Menu Displays

    4.2 Keypad: Names and Functions Figure 4.3 Relation between RUN indicator and Drive Operation ◆ Keypad Mode and Menu Displays Figure 4.4 Keypad Functions and Display Levels YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 116: Set Up The Drive With General-Purpose Setup Mode

    A2-21 E2-01 Motor Rated Current (FLA) A2-22 E2-04 Motor Pole Count A2-23 E2-11 Motor Rated Power A2-24 H4-02 Terminal AM Analog Output Gain A2-25 L1-01 Motor Overload (oL1) Protection A2-26 L3-04 Stall Prevention during Decel YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 117 • This manual also shows parameters that are not in Setup Mode. Use the to set the parameters not shown in the Setup Mode. • Display parameters change when the A1-06 [Application Preset] setting changes. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 118: Drive Mode And Programming Mode

    (Parameter Settings) Note: The parameters shown change when the setting of A1-06 [Application Preset] changes. Refer to for more information. Verify Menu You can examine and set the parameters that are not at default settings. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 119: Drive Mode

    The default setting is 0 [General-purpose]. 3. To go back to the initial screen, push . To change another parameter in Setup Mode, push Change b1-01 [Frequency Reference Selection 1] from 1 [Analog Input] to 0 [Keypad]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 120: Change Parameter Settings

    Note: The drive will only display A1-02 [Control Method Selection], A1-xx, A2-01 to A2-32 [User Parameter 1 to User Parameter 32], and E5-01 [PM Motor Code Selection]. Figure 4.9 Verify and Set the Changed Parameters YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 121: How To Switch Between Local And Remote

    LOCAL and REMOTE. Set H1-xx = 1 to disable the LO/RE key on the keypad. For information about the MFDI functions, refer to the list in H1: Digital Inputs on page 599. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 122: Start-Up Procedures

    Flowchart A shows a basic start-up sequence to connect and run a motor with a minimum of setting changes. Settings can change when the application changes. Use the drive default parameter settings for basic applications where high precision is not necessary. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 123 4.5 Start-up Procedures Figure 4.11 Basic Steps before Startup YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 124: Sub-Chart A-1: Induction Motor Auto-Tuning And Test Run Procedure

    WARNING! Crush Hazard. Test the system to make sure that the drive operates safely after you wire the drive and set parameters. If you do not test the system, it can cause damage to equipment or serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 125: Subchart A-3: Ez Open Loop Vector Control Test Run Procedure

    4.5 Start-up Procedures Figure 4.13 PM Motor Auto-Tuning and Test Run Procedure For Yaskawa PM motors (SMRD, SMRA-series, or SSR1-series), set E5-01 (Motor Code). For PM motors from a different manufacturer, set E5-01 = FFFF. ◆ Subchart A-3: EZ Open Loop Vector Control Test Run Procedure Subchart A-3 gives the setup procedure to run a PM motor in EZ Open Loop Vector Control.
  • Page 126 4.5 Start-up Procedures Figure 4.14 Procedure for Test Run of EZ Open Loop Vector Control Method YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 127: Items To Check Before Starting Up The Drive

    The LED display shows the frequency reference. Operation When the The display is different for different faults. Refer to “Troubleshooting” to remove the cause of the fault. Drive Detects The ALM/ERR LED will illuminate. a Fault YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 128: Keypad Operation

    This lets you quickly access and re-edit changed parameters. Note: The drive will only display A1-02 [Control Method Selection], A1-xx, A2-01 to A2-32 [User Parameter 1 to User Parameter 32], and E5-01 [PM Motor Code Selection]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 129: Set And View Necessary Parameters

    Show the frequency reference screen in advance. Note: Push and hold to go back to the frequency reference screen from any screen. This example shows how to change C1-01 [Acceleration Time 1]. Set the parameter to the necessary value. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 130: Save A Backup Of Parameters

    • Set o3-02 = 0 [Copy Allowed Selection = Disabled] to protect the parameters saved in the keypad. Figure 4.19 How to Save Backed-up Parameters Push and hold to go back to the frequency reference screen. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 131: Write Backed-Up Parameters To The Drive

    • Make sure that you stop the drive before you examine parameters. • The drive does not accept Run commands while it is restoring parameters. Figure 4.21 Verify Keypad Parameters and Drive Parameters Push and hold to go back to the frequency reference screen. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 132: Delete Parameters Backed Up To The Keypad

    Use these steps to erase the parameters backed up in the keypad. Figure 4.22 How to Erase the Backed-up Parameters Push and hold to go back to the frequency reference screen. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 133: Automatic Parameter Settings Optimized For Specific Applications

    • When the drive changes to the A1-06 setting, it will also reset the parameters automatically registered to A2-17 to A2-32 [User Parameters 17 to 32] when A2-33 = 1 [User Parameter Auto Selection = Enabled: Auto Save Recent Parms]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 134: Auto-Tuning

    Stationary Auto-Tuning Stationary Line-Line Rotational Auto-Tuning Resistance Motor Rated Power T1-02 Motor Rated Voltage T1-03 Motor Rated Current T1-04 Motor Base Frequency T1-05 Number of Motor Poles T1-06 Motor Base Speed T1-07 Motor No-Load Current T1-09 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 135: Auto-Tuning For Pm Motors

    E2-02 [Motor Rated Slip] and E2-03 [Motor No-Load Current]. Input this value when T1-10 [Motor Rated Slip Frequency] = 0 Hz. Set the same value to No-Load Voltage as T1-03 [Motor Rated Voltage] to get the same characteristics using Yaskawa 1000-Series drives or other legacy models.

  • Page 136: Auto-Tuning In Ez Open Loop Vector Control Method

    (Ke) Pull-In Current Level T2-15 Set the motor code for a Yaskawa PM motor. Set the motor code to FFFF for a PM motor from a different manufacturer. Changes when the value set in T2-13 changes. Table 4.11 Input Data for PM Motor Auto-Tuning...

  • Page 137: Asr And Inertia Tuning

    Set C1-11 [Accel/Decel Time Switchover Freq] first to automatically set parameters C1-02 [Deceleration Time 1] (high speed range) and C1-08 [Deceleration Time 4] (low speed range). ■ KEB Tuning KEB Tuning automatically sets parameters used for the KEB Ride-Thru function and for the overvoltage suppression function. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 138: Precautions Before Auto-Tuning

    Stationary Auto-Tuning. If the holding brake is open during Stationary Auto-Tuning, it can cause serious injury or death. WARNING! Sudden Movement Hazard.. Before you do Rotational Auto-Tuning, disconnect the load from the motor. The load can move suddenly and cause serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 139 Auto-Tuning is complete. If you touch a motor that is energized, it can cause serious injury or death. ■ Precautions before Using Deceleration Rate Tuning and KEB Tuning Before Deceleration Rate Tuning or KEB Tuning, check these items: YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 140 • Do not do KEB Tuning or Deceleration Rate Tuning if the drive is set to use H1-xx = 16 [MFDI Function Select = Motor 2 Selection]. Failure to obey can cause an ov [Overvoltage] fault. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 141: Test Run

    Precautions before Operation Before rotating the motor, check these items: • Check for safety issues near the drive, motor, and machine. • Make sure that all emergency stop circuits and machine safety mechanisms are operating correctly. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 142: Do An Actual-Load Test Run

    Change the frequency reference and direction of motor rotation, and make sure that there are no unusual sounds or vibrations. If the control function causes hunting or oscillation errors, adjust the settings to stop the errors. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 143: Fine Tuning During Test Runs (Adjust The Control Function)

    The default setting changes when the settings for A1-02 [Control Method Selection] and o2-04 change. The default setting changes when the settings for A1-02 and E1-03 [V/f Pattern Selection] change. Recommended settings are for 200 V class drives. Multiply the voltage by 2 for 400 V class drives. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 144: Open Loop Vector Control Method

    20 ms - 100 ms Delay Time] setting is: C4-02 ≤ C4-06 • Hunting or oscillation [Motor 2 Torque Comp Delay Time]. When you adjust C4-02, you must also increase the n2-02 [SpdFeedbackDetCtr (AFR)TimeConst1] value by the same ratio. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 145: Fine-Tuning Open Loop Vector Control For Pm Motors

    Increase the setting value. Note: When operating a single n8-55 [Motor to Load Inertia Near the actual load inertia ratio. motor or with a minimum Ratio] amount of inertia, setting this value too high can cause motor oscillation. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 146: Advanced Open Loop Vector Control Method For Pm

    Refer to the motor nameplate or E1-xx parameters, E5-xx Step-out test report and set E1-xx or E5-xx parameters correctly. The best values for a no-load operation are different than the best values for actual loading operation. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 147: Ez Open Loop Vector Control Method

    Current] Motor stalls. L7-01 to L7-04 [Torque Limit] Increase the setting value. 200% Increase in increments of 10%. The best values for a no-load operation are different than the best values for actual loading operation. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 148: Test Run Checklist

    • Set H3-01 = 0, 1 [Terminal A1 Signal Level Select = 0 to 10V (Lower Limit at 0), 0 to 10V (Without Lower Limit)]. • Set H3-02 = 0 [Terminal A1 Function Selection = Frequency Reference]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 149 • Bias adjustment Set the maximum voltage and current values, then adjust the analog input gain until the frequency reference is at the necessary value. – For terminal A1 input: H3-04 – For terminal A2 input: H3-12 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 150 4.12 Test Run Checklist YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 151: Standards Compliance

    This chapter gives information about how to make the machines and devices that use this product comply with European standards and UL standards. Section Safety ......................152 European Standards....................154 UL Standards......................179 对应中国RoHS指令....................196 China RoHS Compliance ..................197 Safe Disable Input ....................198 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 152: Section Safety

    Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Fire Hazard Tighten all terminal screws to the correct tightening torque.
  • Page 153 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices.

  • Page 154: European Standards

    Machinery Directive • EN 62061:2005/A2:2015 (SILCL3) 2006/42/EC • EN 61800-5-2:2007 The customer must display the CE Mark on the final device containing this product. Customers must verify that the final device complies with EU standards. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 155: Eu Declaration Of Conformity

    5.2 European Standards ◆ EU Declaration of Conformity YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 156 5.2 European Standards YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 157 5.2 European Standards YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 158 5.2 European Standards YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 159 5.2 European Standards YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 160: Ce Low Voltage Directive Compliance

    The following conditions must be satisfied for machines and devices incorporating this product to comply with the CE Low Voltage Directive. ■ Area of Use Install this product in a location with Overvoltage Category III and pollution degree 2 or less as specified in IEC/ CE 60664. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 161 ■ Wiring Diagram Refer to Figure 5.2 for an example of a drive that is wired to comply with the CE Low Voltage Directive. Figure 5.2 Wiring Diagram for CE Low Voltage Directive Compliance YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 162 • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 163 (13.5 - 15) 1.5 - 1.7 2030 -, +1, +2 2.5 - 16 (13.5 - 15) 1.5 - 1.7 B1, B2 2.5 - 4 (13.5 - 15) 2.0 - 2.5 6 - 16 (17.7 - 22.1) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 164 If you turn on the internal EMC filter, the leakage current of the drive will be more than 3.5 mA. Use these closed-loop crimp terminals or equivalent to connect a protective ground wire that has a minimum cross-sectional area of 10 mm (copper wire). • 8-4NS from JST Mfg. Co., Ltd. • R8-4S from NICHIFU Co.,Ltd. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 165 (4.4 - 5.3) 0.5 - 0.6 B010 -, +1 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 166 (4.4 - 5.3) 0.5 - 0.6 4002 -, +1, +2 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 167 (13.5 - 15) 1.5 - 1.7 4012 -, +1, +2 2.5 - 4 (13.5 - 15) 1.5 - 1.7 B1, B2 2.5 - 4 (13.5 - 15) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 168 (19.8 - 22) 2.3 - 2.5 4044 -, +1, +2 6 - 25 (19.8 - 22) 1.5 - 1.7 B1, B2 4 - 10 (13.5 - 15) 5.4 - 6.0 6 - 16 (47.8 - 53.1) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 169 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 170 FWH-225A Table 5.6 Recommended Fuse: Single-Phase 200 V Class Fuse Fuse Manufacturer: Bussmann Manufacturer: Bussmann Drive Model Drive Model Model Model B001 FWH-25A14F B010 FWH-100B B002 FWH-25A14F B012 FWH-125B B004 FWH-60B B018 FWH-150B B006 FWH-80B YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 171: Emc Directive

    • Keep the cable between the drive and motor and the grounding wire as short as possible. Use a cable clamp to ground the motor cable to the metal plate. Note: Make sure that the protective ground wire complies with technical specifications or local safety standards. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 172 EMC Directive before you turn on the EMC filter or if there is high resistance grounding. If the EMC filter is switched ON without the neutral point being grounded or if there is high resistance grounding, it can cause death or serious injury. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 173 EMC Filter screw or screws in the OFF position to disable the built-in EMC filter. Failure to obey the instructions can damage the drive. Table 5.8 shows asymmetric grounding networks. Table 5.8 Asymmetric Grounding Type of Grounding Diagram Grounded at the corner of the delta connection Grounded at the middle of the side YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 174 Figure 5.10 4018E - 4060E A - SW (ON) B - SW (OFF) Figure 5.8 EMC Filter Switch Location 1 A - SW (ON) B - SW (OFF) Figure 5.9 EMC Filter Switch Location 2 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 175 Ground the wire shielding on the drive side and motor side. A - Drive D - Metal conduit B - 10 m (32.8 ft) maximum E - Grounding wire C - Motor Figure 5.11 Wiring the Drive and Motor YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 176 10 m (32.8 ft) maximum) C - Metal plate H - Cable clamp D - Drive I - Grounding wire E - Ground the shield. J - EMC noise filter Figure 5.13 EMC Noise Filter and Drive Installation Procedure YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 177 4012 FS23639-15-07 Schaffner 4018 FS5972-35-07 Schaffner 4023 FS5972-35-07 Schaffner 4031 FS5972-60-07 Schaffner 4038 FS5972-60-07 Schaffner 4044 RTEN-5100 4060 RTEN-5100 When you install an external EMC noise filter, change the terminals or use the junction terminal. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 178 To comply with EN 61000-3-2, install a DC reactor to drive models 2001 to 2006, and 4001 to 4004 when you use an internal or external EMC filter. Refer to Table 5.14 to select the correct DC reactor. Table 5.14 DC Reactors for Harmonic Suppression (Manufacturer: Yaskawa Electric) DC reactor Manufacturer: Yaskawa Drive Model...

  • Page 179: Ul Standards

    • Wire gauges on existing drive models to be replaced may not match wire gauge ranges on new drives. Refer to the drive manuals for correct wire sizes. • Do not tighten the terminal screws at an angle of 5 degrees or more. Failure to obey can cause damage to the terminal screws. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 180 Single-Phase 200 V Class on page 184, Three-Phase 200 V Class on page 181, and Three-Phase 400 V Class on page 185 for the recommended wire gauges and tightening torques of the main circuit terminals. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 181 • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 182 (13.5 - 15) 1.5 - 1.7 2030 -, +1, +2 12 - 6 (13.5 - 15) 1.5 - 1.7 B1, B2 12 - 8 (13.5 - 15) 2.0 - 2.5 10 - 6 (17.7 - 22.1) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 183 If you turn on the internal EMC filter, the leakage current of the drive will be more than 3.5 mA. Use these closed-loop crimp terminals or equivalent to connect a protective ground wire that has a minimum cross-sectional area of 10 mm (copper wire). • 8-4NS from JST Mfg. Co., Ltd. • R8-4S from NICHIFU Co.,Ltd. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 184 (4.4 - 5.3) 0.5 - 0.6 B010 -, +1 12 - 10 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 185 (4.4 - 5.3) 0.5 - 0.6 4002 -, +1, +2 14 - 12 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 186 (13.5 - 15) 1.5 - 1.7 4012 -, +1, +2 12 - 8 (13.5 - 15) 1.5 - 1.7 B1, B2 14 - 12 (13.5 - 15) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 187 -, +1, +2 10 - 2 • AWG 8 ≤ 4.1 - 4.5 (36 - 40) 1.5 - 1.7 B1, B2 14 - 6 (13.5 - 15) 5.4 - 6.0 10 - 6 (47.8 - 53.1) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 188 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 189 3.0 (4) 2.2 (3) FWH-70B 4009 4.0 (5) 3.0 (4) FWH-90B 4012 5.5 (7.5) 4.0 (5) FWH-90B 4018 7.5 (10) 5.5 (10) FWH-80B 4023 11.0 (15) 7.5 (10) FWH-100B 4031 15.0 (20) 11.0 (15) FWH-125B YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 190: Low Voltage Wiring For Control Circuit Terminals

    You must provide low voltage wiring as specified by the National Electric Code (NEC), the Canadian Electric Code, Part I (CEC), and local codes. Yaskawa recommends the NEC class 1 circuit conductor. Use the UL approved class 2 power supply for external power supply.
  • Page 191 Set H2-01 = 1F [Term MA/MB-MC Function Selection = Motor Overload Alarm (oL1)] to set a motor overload alarm. If the motor overload level is more than 90% of the oL1 detection level, the output terminal activates and triggers an overload alarm. 0 : Disabled YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 192 This motor is designed to withstand increased The motor operates continuously at 10% to 100% base temperatures during continuous operation in the low frequency. Operating slower than 10% speed at 100% speed range (10% base frequency). load will cause motor overload. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 193 The overload tolerance characteristics of the motor change the trigger point for the electronic thermal protector. This provides motor overheat protection from low speed to high speed across the full speed range. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 194 Motor Thermistor oH Alarm Select (0482) Sets drive operation when the PTC input signal entered into the drive is at the oH3 [Motor (0 - 3) Overheat Alarm] detection level. 0 : Ramp to Stop YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 195 The output turns off and the motor coasts to stop. The output terminal set for Fault [H2-01 to H2-03 = E] activates. 2 : Fast Stop The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. The output terminal set for Fault [H2-01 to H2-03 = E] activates. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 196: 对应中国Rohs指令

    ○ ○ ○ ○ ○ × 电子元件 ○ ○ ○ ○ ○ × 黄铜螺钉 ○ ○ ○ ○ ○ × 铝压铸 ○ ○ ○ ○ ○ × 本表格依据SJ/T 11364的规定编制。 ○：表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572规定的限量要求以下。 ×：表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572规定的限量要求。 （注） 本产品符合欧盟RoHS指令。上表中的“×”表示含有欧盟RoHS指令豁免的有害物质。 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 197: China Rohs Compliance

    ×: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB/T 26572. Note: This product complies with EU RoHS directives. In this table, "×" indicates that hazardous substances that are exempt from EU RoHS directives are contained. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 198: Safe Disable Input

    Figure 5.22 TUV Mark The TUV mark identifies that the product complies with the safety standards. This section gives precautions to support the Safe Disable input. Contact Yaskawa for more information. The safety function complies with the standards shown in Table 5.22.

  • Page 199: Notes

    Set the EDM function to one of the MFDO terminals [H2-xx = 21 or 121] to monitor the status of the Safe Disable function. This is the “Safe Disable monitor output function”. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 200 From the terminals HC-SN of drive 1, supply the power for the Safe Disable function for the applicable drives. These conditions limit the number of units to connect: • Internal power supply capacity • Number of MFDIs used • Supply current to the external sensors YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 201 An example of connecting Safe Disable contacts is shown in Figure 5.25. These conditions limit the number of units to connect: • External power supply capacity • Number of MFDIs used • Supply current to the external sensors YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 202 Round the values to the first decimal place. ■ Enabling and Disabling the Drive Output (“Safe Torque Off”) Refer to Figure 5.26 for an example of drive operation when as the drive changes from the "Safe Torque Off" status to usual operation. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 203 Off” status. This will help verify the condition of the safety circuit. Refer to the manual for the safety device for more information about the Safety function. It is possible to switch polarity of the Safety monitor output signal with the MFDO function settings. Refer to Table 5.24 for setting instructions. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 204 • There is damage to the device. Find the cause and repair the problem to correctly display the status. 3. Make sure that the EDM signal operates during usual operation as shown in Table 5.24. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 205: Network Communications

    Network Communications Section Safety ......................206 Field Bus Network Support..................207 MEMOBUS/Modbus Communications ..............208 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 206: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 207: Field Bus Network Support

    ◆ Available Communication Options Refer to Table 6.1 for the fieldbus networks that are compatible with the drive. Contact Yaskawa or your nearest sales representative to order a communication option. Table 6.1 Available Field Bus Network Type of Communications Option model...

  • Page 208: Memobus/Modbus Communications

    This section gives information about the settings for the termination resistor and how to connect to MEMOBUS/ Modbus communications. MEMOBUS/Modbus communications uses an RS-485 interface (2-wire sequence). ■ Connect Communications Cable Use this procedure to start communication between the PLC and drive. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 209 DIP switch S2 to ON. Set DIP switch S2 to OFF on all other drives. Figure 6.3 MEMOBUS/Modbus Communication Terminal and DIP Switch S2 ■ Wiring Diagram for More than One Drive Figure 6.4 shows the correct wiring when you use more than one drive with MEMOBUS/Modbus communications. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 210: Memobus/Modbus Drive Operations

    To prevent overrun of the slave side, the master cannot send a message to the same drive for a selected length of time. To prevent overrun of the master side, the slave cannot send a response message to the master for a selected length of time. This section gives information about message timing. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 211: Message Format

    In MEMOBUS/Modbus communications, the master sends commands to the slave, then the slave responds. The master and slave send their messages in the configuration in Figure 6.7. The length of the data changes when the description of the command (function) changes. Figure 6.7 Message Format YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 212 CRC-16 for this section is D140 (Hex.). Note: The calculation example only gives information about some error checks with CRC-16. The drive will do the same error checks for the next data. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 213: Examples Of Messages For Commands/Responses

    Figure 6.9 shows example messages when the drive reads status signal from the drive of slave 2, the error contents, fault contents, and frequency references. Figure 6.9 Message Example When Reading the Contents of Holding Register YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 214 Table 6.6 uses this register data for the examples: • The drive for slave 1 is set for Forward run with a frequency reference of 60.00 Hz. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 215 0: Register read error bit 3 Data in register 4 selected with H5-28 1: Successfully read the register 0: Register read error bit 4 Not used bit 5 Not used bit 6 Not used bit 7 Not used YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 216 (Hex.) (Hex.) Slave address Slave address Slave address Function code Function code Function code Upper Upper Error code Subfunction Subfunction code code Lower Lower Upper CRC-16 Upper Upper Lower Data Quantity Data Quantity Lower Lower YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 217: Enter Command

    When you replace a previous generation Yaskawa drive with this product, you must set the Enter command function for this product the same as the previous product. The Enter command function is different for Yaskawa G7, F7-series, and V7-series drives.

  • Page 218: Self-Diagnostics

    218, Monitor Data on page 220, and Broadcast Messages on page 231 show the communications data. Refer to the Parameter List for parameter communications registers. ■ Command Data You can read and write command data. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 219 1: ON, 0: OFF Multi-function photocoupler output 2 (terminal P2-C2) bit 2 1: ON, 0: OFF bit 3 - F Reserved 000A Pulse train output (Units: 1/1 Hz, setting range: 0 to 32000) 000B - 000E Reserved YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 220 Setting range: 0 to 8 (decimal), the default value at energize: 8 3007 Set the values specified in 3004H to 3006H as the date and time. • Command Data: 1 • Response Data: 0 (normal), 8 (fault) ■ Monitor Data You can only read monitor data. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 221 Uv1 [DC Bus Undervoltage], Uv2 [Control Power Undervoltage], Uv3 [Soft Charge Answerback Fault] bit D LF [Output Phase Loss], PF [Input Phase Loss] bit E CE [Modbus Communication Error], bUS [Option Communication Error] bit F Reserved YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 222 [Option Communication Error] bit B UL3/UL4 [Undertorque Detection 1/2] bit C oH3 [Motor Overheat (PTC Input)] bit D FbL [PID Feedback Loss], FbH [Excessive PID Feedback] bit E Reserved bit F CALL [Serial Comm Transmission Error] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 223 Multi-function photocoupler output 2 (terminal P2-C2) bit 2 1: ON, 0: OFF bit 3 - F Reserved 002E Reserved 002F Frequency reference bias (Up 2/Down 2 function) (Units: 0.1%) 0030 Reserved 0031 U1-07 [DC Bus Voltage] (unit: 1 V) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 224 Example: When U4-01 [Cumulative Ope Time = 12345], 0098 (Hex.) = 1234 and 0099 (Hex.) = 5. U4-03 [Cooling Fan Ope Time] 009A - 009B Example: When U4-03 [Cooling Fan Ope Time = 12345], 009A (Hex.) = 1234 and 009B (Hex.) = 5. 009C - 00AA Reserved YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 225 A oL1 [Motor Overload] bit B oL2 [Drive Overload] bit C oL3 [Overtorque Detection 1] bit D oL4 [Overtorque Detection 2] bit E rr [Dynamic Braking Transistor Fault] bit F rH [Braking Resistor Overheat] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 226 LF2 [Output Current Imbalance] bit 6 STPo [Motor Step-Out Detected] 00C3 bit 7 Reserved bit 8 E5 [MECHATROLINK Watchdog Timer Err] bit 9 Reserved bit A SEr [Speed Search Retries Exceeded] bit B - F Reserved YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 227 EF4 [External Fault (Terminal S4)] bit A EF5 [External Fault (Terminal S5)] bit B EF6 [External Fault (Terminal S6)] bit C EF7 [External Fault (Terminal S7)] bit D - E Reserved bit F oS [Overspeed] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 228 9 EF2 [External Fault (Terminal S2)] bit A SToF [Safe Torque OFF Hardware] bit B Reserved bit C oL5 [Mechanical Weakening Detection 1] bit D UL5 [Mechanical Weakening Detection 2] bit E - F Reserved YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 229 CPF23 [Control Circuit Fault] bit 8 CPF24 [Control Circuit Fault] bit 9 - F Reserved CPF Contents 3 bit 0- 5 Reserved 00D2 CPF38 [EEPROM Data Error] bit 6 bit 7 - F Reserved 00D3 - 00D7 Reserved YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 230 6 CP1 [Comparator 1 Limit Fault] bit 7 CP2 [Comparator 2 Limit Fault] bit 8 TiM [Keypad Time Not Set] bit 9 bCE [Bluetooth Communication Error] bit A - F Reserved 00E6 - 00E9 Reserved YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 231 Table 6.14 Fault Trace/Fault History Contents Fault Code Fault Code Name Name (Hex.) (Hex.) 0002 Uv1 [DC Bus Undervoltage] 0004 Uv3 [Soft Charge Answerback Fault] 0003 Uv2 [Control Power Undervoltage] 0005 SC [Short Circuit/IGBT Failure] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 232 [Drive Receive Time Over 2] 004A dWF1 [EEPROM Memory DWEZ Data Error] 0139 oFA38 [Control Reference Error] 004B dWF2 [DriveWorksEZ Fault 2] 013A oFA39 [Drive Receive Time Over 3] 004C dWF3 [DriveWorksEZ Fault 3] 013B oFA40 [CtrlResSel 1Err] YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 233: Error Codes

    L24v [Loss of External Power 24 Supply] ◆ Error Codes ■ MEMOBUS/Modbus Communications Error Code List Table 6.16 lists the MEMOBUS/Modbus communications error codes. When an error occurs, remove the cause of the error and restart communications. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 234 • If you execute the write function code when the slave address in the command message is 00 (Hex.), all of the slaves will execute the write command, but they will not send response messages to the master. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 235: Troubleshooting

    List of Fault, Minor Fault, Alarm, and Error Codes ........239 Faults .........................244 Minor Faults/Alarms ....................260 Parameter Setting Errors..................269 Auto-Tuning Errors ....................273 Backup Function Operating Mode Display and Errors.........277 Diagnosing and Resetting Faults...............279 7.10 Troubleshooting Without Fault Display............280 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 236: Section Safety

    OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices.
  • Page 237 Incorrect connections can cause damage to the drive. Note: Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive. Unshielded wire can cause electrical interference and unsatisfactory system performance. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 238: Types Of Faults, Minor Faults, Alarms, And Errors

    Contact Yaskawa if there is damage to the drive. Contact information is on the back cover of the manual. Table 7.1 Types of Faults, Minor Faults, Alarms, and Errors...

  • Page 239: List Of Fault, Minor Fault, Alarm, And Error Codes

    Illuminated Fault dEv (0011) Speed Deviation Flashing Alarm dEv (0019) Speed Deviation Illuminated Fault dFPS Drive Model Mismatch Backup Function Runtime Errors dnE (002A) Drive Disabled Flashing Alarm dv7 (005B) Polarity Judge Timeout Illuminated Fault YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 240 Flashing An Auto-Tuning Error Er-09 Acceleration Error Flashing An Auto-Tuning Error Er-10 Motor Direction Error Flashing An Auto-Tuning Error Er-11 Motor Speed Error Flashing An Auto-Tuning Error Er-12 Current Detection Error Flashing An Auto-Tuning Error YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 241 Motor Overheat Fault (PTC Input) Illuminated Fault oL1 (000B) Motor Overload Illuminated Fault oL2 (000C) Drive Overload Illuminated Fault oL3 (0005) Overtorque 1 Flashing Alarm oL3 (000D) Overtorque Detection 1 Illuminated Fault oL4 (0006) Overtorque 2 Flashing Alarm YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 242 Undertorque Detection 1 Illuminated Fault UL4 (001F) Undertorque Detection 2 Flashing Alarm UL4 (002A) Undertorque Detection 2 Illuminated Fault UL5 (003E) Mechanical Weakening Detection 2 Flashing Alarm UL5 (0045) Mechanical Weakening Detection 2 Illuminated Fault YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 243 Illuminated Fault Uv2 (0003) Control Power Undervoltage Illuminated Fault Uv3 (0004) Soft Charge Answerback Fault Illuminated Fault vAEr Voltage Class, Capacity Mismatch Backup Function Runtime Errors vFyE Parameters do not Match Backup Function Runtime Errors YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 244: Faults

    Correct wiring errors. Modbus Communication Error • Repair short circuits and connect cables. There is a short circuit in the communications cable or the communications cable is not connected. • Replace the defective communications cable. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 245 • The drive detects this error when H2-01 to H2-03 = 67 [MFDO Function Selection = Comparator2]. • Do a Fault Reset to clear the fault. • Set the stopping method for this fault in H2-35 [Comparator2 Protection Selection]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 246 CPF02, CPF03, • If the fault stays, replace the control board or the drive. For CPF06, CPF08, information about replacing the control board, contact CPF11 to Yaskawa or your nearest sales representative. CPF14, CPF16 to CPF24, CPF38 Note: • Do a Fault Reset to clear the fault.
  • Page 247 • If the fault stays, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. There is a problem with the EEPROM data. Set A1-03 = 2220, 3330 [Initialize Parameters = 2-Wire Initialization, 3-Wire Initialization] to initialize the drive, then upload the DriveWorksEZ project to the drive again.
  • Page 248 There was a problem with the EEPROM hardware. EEPROM Write Error • If the fault stays, replace the control board or the drive. Contact Yaskawa or your nearest sales representative to replace the board. Electrical interference corrupted the data while it •...
  • Page 249 A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about drive. replacing the control board, contact Yaskawa or your nearest sales representative. Note: • The drive detects this fault if the PID feedback input is more than the level set in b5-36 for longer than b5-37.
  • Page 250 U/T1, V/T2, and W/T3. Make sure that there is not a drive. short circuit in terminals - and terminals U/T1, V/T2, and W/ • If there is a short circuit, contact Yaskawa or your nearest sales representative. The acceleration time is too short.
  • Page 251 De-energize the drive. oFA06 Option Port (CN5) Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 252 The thermistor wiring that detects motor Correct wiring errors. Motor Overheat (PTC Input) temperature is defective. A fault occurred on the machine. Examine the machine and remove the cause of the fault Example: The machine is locked. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 253 (oL1) Protection] correctly. • Connect a thermal overload relay to the motor. The electronic thermal protector is operating at an Set E2-01 [Motor Rated Current (FLA)] correctly to the value incorrect level. specified by the motor nameplate. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 254 • If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in L6-01 [Torque Detection Selection 1]. • L5-07 [Fault Reset Enable Select Grp1] disables the Auto Restart function. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 255 • Increase the values set in C1-01, C1-03, C1-05, or C1-07 [Acceleration Times]. • Increase the value set in C2-02 [S-Curve Time @ End of Accel]. • Set L3-11 = 1 [Overvoltage Suppression Select = Enabled]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 256 There is unsatisfactory balance between voltage • Examine the input power for problems. phases. • Make the drive input power stable. • Set L8-05 = 0 [Input Phase Loss Protection Sel = Disabled]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 257 U/T1, V/T2, and W/T3. Make sure that there is not a drive. short circuit in terminals - and terminals U/T1, V/T2, and W/ • If there is a short circuit, contact Yaskawa or your nearest sales representative. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 258 Possible Solutions The safety circuit is broken. Replace the control board or the drive. For information about Safety Circuit Fault replacing the control board, contact Yaskawa or your nearest sales representative. Note: Do a Fault Reset to clear the fault.
  • Page 259 • Check monitor U4-06 [PreChargeRelayMainte] shows the performance life of the soft-charge bypass relay. If U4-06 is more than 90%, replace the board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Note: •...

  • Page 260: Minor Faults/Alarms

    • Decrease the effects of electrical interference from the controller. The option card is incorrectly installed to the drive. Correctly install the option card to the drive. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 261 • If the problem continues, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. The termination resistor setting for MEMOBUS/ On the last drive in a MEMOBUS/Modbus network, set DIP Modbus communications is incorrect.
  • Page 262 • If the drive detects EF, the motor will ramp to stop. • If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 263 Correctly set the MFDI. terminal S6, but the terminal is not in use. Note: If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 264 A fault occurred in the feedback input circuit of the Replace the board or the drive. For information about replacing drive. the control board, contact Yaskawa or your nearest sales representative. Note: • The drive detects this error if the PID feedback input is more than the level set in b5-36 for longer than b5-37.
  • Page 265 LT-2 Capacitor Maintenance Time circuit are at 90% of expected performance life. the control board, contact Yaskawa or your nearest sales representative. Note: When the estimated performance life is expired, the terminal assigned to H2-01 to H2-03 = 2F [MFDO Function Select = Maintenance Notification] will be ON.
  • Page 266 Re-energize the drive. supply). The power supply voltage is too high. Decrease the power supply voltage to match the drive rated voltage. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 267 There is internal damage to one Safe Disable Replace the board or the drive. For information about replacing channel. the control board, contact Yaskawa or your nearest sales representative. Note: If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.
  • Page 268 Replace the IGBT or the drive. For information about replacing TrPC IGBT Maintenance Time (90%) life. the control board, contact Yaskawa or your nearest sales representative. Note: If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.

  • Page 269: Parameter Setting Errors

    Command (2-Wire Sequence 2), FWD/REV (2- Wire Sequence 2)] • Setting values 60 [DC Injection Braking Command] and 6A [Drive Enable] • Setting values 16 [Motor 2 Selection] and 75, 76 [Up 2 Command, Down 2 Command] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 270 These parameters are set at the same time: • H3-02, H3-10, H7-30 = C • b5-18 = 1 [PID Setpoint Selection = Enabled] These parameters are set at the same time: • H6-01 = 2 • b5-18 = 1 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 271 Trim (Fref+PID Out, D = FeedFwd)] • d2-02 ≠ 0.0 has been set. Note: The drive detects this error if the PID control function selection is incorrect. (When b5-01 = 1 to 4 [PID Mode Setting = PID Control Enabled]) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 272 These parameter pairs are set incorrectly: • H2-21 [Comparator 1 Lower Limit] > H2-22 • Set parameters H2-27 ≤ H2-28. [Comparator 1 Upper Limit] • H2-27 [Comparator 2 Lower Limit] > H2-28 [Comparator 2 Upper Limit] YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 273: Auto-Tuning Errors

    (10% or less) and that the motor does not rotate in reverse at start. Note: If the drive detects End8, it will automatically set n8-35 =0 [Pull-in] and n8-57 = 0 [Disabled]. Do not change the settings unless necessary. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 274 • If you cannot uncouple the motor and load, make sure that the load is less than 30% of the motor rating. If a mechanical brake is installed in the motor, release the brake during Rotational Auto-Tuning. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 275 Connect the motor and do Auto-Tuning. to the drive. There was a current detection signal error. Replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Code Name Causes...
  • Page 276 HighFreq Inject Param Tuning Err Note: If the drive detects Er-25 after doing Stationary Auto-Tuning, the motor may not be able to use high frequency injection control. Contact Yaskawa or your nearest sales representative for more information. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 277: Backup Function Operating Mode Display And Errors

    PWEr DWEZ Password Mismatch The password set in the backup operation with qx- Set the DWEZ PC software password supplied by Yaskawa for xx [DriveWorksEZ Parameters] and rx-xx the DWEZ program user ID downloaded to the drive. [DriveWorksEZ Connections] is incorrect.
  • Page 278 Possible Solutions The parameters that are backed up in the keypad Restore or backup the parameter again. vFyE Parameters do not Match and the parameters in the drive are not the same. Verify the parameters. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 279: Diagnosing And Resetting Faults

    OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 280: Troubleshooting Without Fault Display

    Set A1-01 = 2 [Access Level Selection = Advanced Level] or A1-01 = 3 [Expert Level]. Parameter H1-xx = 1B [MFDI Function Select = Programming Lockout]. Turn ON the terminals to which H1-xx = 1B is set, and then change the parameters. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 281: The Motor Does Not Rotate After Entering Run Command

    • Set one of the parameters H1-03 to H1-07 [Terminals S3 to S7 Function Select] to 0 [3-Wire Sequence] to enable the 3-wire sequence. • If a 2-wire sequence is necessary, make sure that H1-03 to H1-07 ≠ 0. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 282: The Motor Rotates In The Opposite Direction From The Run Command

    Figure 7.1 Forward Rotating Motor Note: • For Yaskawa motors, the forward direction is counterclockwise when looking from the motor shaft side. • Refer to the motor specifications, and make sure that the forward rotation direction is correct for the application. The forward rotation direction of motors can be different for different motor manufacturers and types.

  • Page 283: The Correct Auto-Tuning Mode Is Not Available

    The drive is at the limit of the V/f motor control method. • Set the V/f pattern to “High Starting Torque”. • Use a Vector Control method. Note: V/f control method does not supply high torque at low speeds. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 284: Command

    The motor torque is not sufficient. Use a larger motor. Note: If these items are correct, the demand on the motor is more than the motor capacity: • Parameter settings are correct. • The drive does not detect ov [Overvoltage]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 285: The Load Falls When A Brake Is Applied

    • Increase the value of H3-13 [Analog Input FilterTime Constant]. The cable between the drive and motor is too long. • Do Auto-Tuning. • Make the wiring as short as possible. The PID parameters are not sufficiently adjusted. Adjust b5-xx [PID control]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 286: Pid Output Fault

    Possible Solutions 100% of the rated output current of the drive was exceeded while operating If the sound is coming from the motor, set L8-38 = 0 [Carrier Frequency Reduction = Disabled]. at low speeds. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 287: The Motor Will Not Restart After A Loss Of Power

    Examine the wiring and circuitry for the relay that keeps the Run command enabled during the continued for a long time, and the relay that keeps the Run command has momentary power loss ride-thru time. been switched off. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 288 7.10 Troubleshooting Without Fault Display YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 289: Periodic Inspection And Maintenance

    This chapter gives information about how to examine and maintain drives in use, how to replace cooling fans and other parts, and how to store drives. Section Safety ......................290 Inspection.........................292 Maintenance ......................294 Replace Cooling Fans ...................296 Replace the Drive ....................301 Storage Guidelines ....................305 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 290: Section Safety

    Do not put flammable or combustible materials on top of the drive and do not install the drive near flammable or combustible materials. Attach the drive to metal or other noncombustible material. Flammable and combustible materials can start a fire and cause serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 291 Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Sudden Movement Hazard Make sure that you align the phase order for the drive and motor when you connect the motor to drive output terminals U/T1, V/T2, and W/T3.

  • Page 292: Inspection

    Recommended Daily Inspection Table 8.1 gives information about the recommended daily inspection for Yaskawa drives. Examine the items in Table 8.1 each day to make sure that the components do not wear out or fail. Make a copy of this checklist and put a check mark in the “Checked”...
  • Page 293 Inspection Points Corrective Action Checked • Make sure that the keypad shows the data • If you have problems with the display or the keys, contact Yaskawa or your correctly. nearest sales representative. General • Examine for dust or other unwanted material that •...

  • Page 294: Maintenance

    When the monitor value is 100%, the component is at the end of its useful life and there is an increased risk of drive malfunction. Yaskawa recommends that you check the maintenance period regularly to make sure that you get the maximum performance life.
  • Page 295 Replace the board or the drive. Capacitor The capacitors for the main circuit and control LT-2 Contact Yaskawa or your nearest sales representative to Maintenance Time circuit are at 90% of expected performance life. replace the board. Replace the board or the drive.

  • Page 296: Replace Cooling Fans

    NOTICE: Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. To replace a cooling fan, contact Yaskawa or your nearest sales representative. ◆...
  • Page 297 C - Notch on fan B - Front of drive Figure 8.4 Install the Cooling Fan Note: When you install the cooling fan, make sure that you do not pinch cables between the cooling fan and the drive. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 298 Insert the fan cover straight until the hook clicks into place. Figure 8.9 Reattach the Fan Finger Guard Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the cooling fan operation time. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 299: Replace The Cooling Fan (Procedure B)

    Figure 8.11 Remove the Cooling Fan ■ Install the Cooling Fans Reverse the removal procedure to install a cooling fan. Connect the power supply connector between the drive and cooling fan. Figure 8.12 Connecting the power supply connector YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 300 Insert the tabs of the fan cover into the holes in the drive and press in the fan cover until the hook clicks into place. Figure 8.15 Reattach the Fan Finger Guard Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the cooling fan operation time. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 301: Replace The Drive

    • Wire gauges on existing drive models to be replaced may not match wire gauge ranges on new drives. Refer to the drive manuals for correct wire sizes. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 302 When you wire drive models 2042, 2056, 4031, 4038, 4044, and 4060, select the correct tools for the wire gauge. Use 6.35 mm (0.25 in) bit socket holder. Use a torque wrench that can apply this torque measurement range. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 303 To wire terminals +1 and +2, remove the jumper between terminals +1 and +2. Figure 8.22 Wire the Main Circuit Terminals Attach the wired control circuit board to the drive. Push the control circuit board until the hooks click into place on the drive. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 304 Energize the drive and set these parameters: • o2-04 [Drive Model (KVA) Selection]: Set this parameter to the model number of the new drive. • o4-01 to o4-13 [Maintenance Period]: Reset the performance life monitors for the components. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 305: Storage Guidelines

    30 minutes. If you store the drive for longer than two years and do not apply power, Yaskawa recommends that you use a variable power source and gradually increase the power from 0 V to the rated drive voltage over a period of 2 to 3 minutes.
  • Page 306 8.6 Storage Guidelines YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 307: Disposal

    Disposal Section Safety ......................308 Disposal Instructions ....................309 WEEE Directive .......................310 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 308: Section Safety

    If you do not use correct safety equipment, it can cause serious injury or death. CAUTION Crush Hazard Tighten terminal cover screws and hold the case safely when you move the drive. If the drive or covers fall, it can cause moderate injury. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 309: Disposal Instructions

    9.2 Disposal Instructions Disposal Instructions Correctly dispose of the drive and packing material as specified by applicable regional, local, and municipal laws and regulations. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 310: Weee Directive

    The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life. You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 311: Specifications

    10.3 Model Specifications (Three-Phase 200 V Class) ..........314 10.4 Model-Specific Specifications (Single-Phase 200 V Class)......316 10.5 Model Specifications (Three-Phase 400 V Class) ..........317 10.6 Drive Specifications....................319 10.7 Drive Derating ......................322 10.8 Drive Exterior and Mounting Dimensions............326 10.9 Peripheral Devices and Options.................331 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 312: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 313: Drive Duty Modes

    110% of the rated output current for • Pump Normal Duty Rating 60 seconds The permitted Determined by o2-04, A1-02 frequency of overload is once every • Blower (ND) 10 minutes. • Variable speed control YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 314: Model Specifications (Three-Phase 200 V Class)

    Table 10.3 Ratings (Three-Phase 200 V Class) 2010 2012 2021 2030 2042 2056 2070 2082 Model 18.5 Maximum Applicable Motor Output (kW) 18.5 Maximum Applicable Motor Output (HP) 18.9 Rated Input Input Current (A) 10.8 13.9 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 315 The maximum applicable motor output is based on 4-pole, general-purpose 220 V motor ratings. The rated output current of the drive output amps must be equal to or more than the motor rated current. The rated output capacity is calculated with a rated output voltage of 220 V. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 316: Model-Specific Specifications (Single-Phase 200 V Class)

    The maximum applicable motor output is based on 4-pole, general-purpose 220 V motor ratings. The rated output current of the drive output amps must be equal to or more than the motor rated current. The rated output capacity is calculated with a rated output voltage of 220 V. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 317: Model Specifications (Three-Phase 400 V Class)

    Duty Rating 4018 4023 4031 4038 4044 4060 11.0 15.0 18.5 22.0 Maximum Applicable Motor Output (kW) 11.0 15.0 18.5 22.0 30.0 Maximum Applicable Motor Output (HP) 50.5 59.7 Rated Input Input Current (A) 59.7 80.7 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 318 The maximum applicable motor output complies with 380 V motor ratings as specified in Annex G of IEC 60947-4-1. The rated output current of the drive output amps must be equal to or more than the motor rated current. The rated output capacity is calculated with a rated output voltage of 440 V. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 319: Drive Specifications

    • Short-time average deceleration torque refers to the torque needed to decelerate the motor (uncoupled from the load) from the rated speed to zero. Motor characteristics can change the actual specifications. • Motor characteristics change the continuous regenerative torque and short-time average deceleration torque for motors 2.2 kW and larger. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 320 • Oil mist, corrosive or flammable gas, or dust • Metal powder, oil, water, or other unwanted materials Surrounding Area • Radioactive materials or flammable materials, including wood • Harmful gas or fluids • Salt • Direct sunlight YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 321 • Installing the drive between 2000 to 4000 m (6562 to 13123 ft) and grounding the neutral point on the power supply. Contact Yaskawa or your nearest sales representative when not grounding the neutral point. • 10 Hz to 20 Hz: 1 G (9.8 m/s , 32.15 ft/s...

  • Page 322: Drive Derating

    37.6 33.6 56.0 51.4 46.8 42.2 37.6 33.0 2056 60.0 60.0 58.3 53.1 48.0 42.9 70.0 64.5 59.0 53.5 48.0 42.5 2070 75.0 75.0 72.9 66.4 60.0 53.6 82.0 79.3 72.9 66.4 60.0 53.6 2082 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 323 21.3 17.9 4038 31.0 31.0 31.0 27.5 23.0 38.0 36.3 31.0 27.5 23.0 4044 39.0 39.0 39.0 34.5 29.0 44.0 44.0 39.0 34.5 29.0 4060 45.0 45.0 45.0 39.9 33.4 60.0 54.5 46.3 40.8 33.9 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 324: Derating Depending On Ambient Temperature

    Use this setting to install more than one drive side-by-side. 2 : IP20/UL Type 1/IP55 Use this setting to install IP20/UL Type 1 drives or IP55 drives. 3 : External Heatsink Use this setting when the heatsink (cooling fin) is outside the control panel. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 325: Altitude Derating

    • Installing the drive between 2000 to 4000 m (6562 to 13123 ft) and grounding the neutral point on the power supply. If you do not ground the drive with a neutral network, contact Yaskawa or your nearest sales representative. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 326: Drive Exterior And Mounting Dimensions

    2002A (2.68) (5.04) (2.99) (2.20) (0.24) (4.65) (0.20) (0.26) (0.12) (1.1) 38.5 2004A (2.68) (5.04) (4.25) (2.20) (0.24) (4.65) (0.20) (1.52) (0.20) (1.8) 58.5 2006A (2.68) (5.04) (5.04) (2.20) (0.24) (4.65) (0.20) (2.30) (0.20) (2.0) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 327 (2.20) (0.24) (4.65) (0.20) (0.26) (0.12) (1.6) 38.5 B004E (2.68) (5.04) (6.22) (2.20) (0.24) (4.65) (0.20) (1.52) (0.20) (2.2) ■ 2010 to 2021, B006 to B018, 4001 to 4012 Figure 10.3 Exterior and Mounting Dimensions YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 328 56.5 4007A (4.25) (5.04) (6.06) (3.78) (0.24) (4.65) (0.20) (2.22) (0.20) (3.3) 56.5 4009A (4.25) (5.04) (6.06) (3.78) (0.24) (4.65) (0.20) (2.22) (0.20) (3.3) 4012A (5.51) (5.04) (5.63) (5.04) (0.24) (4.65) (0.20) (2.56) (0.20) (4.4) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 329 (0.20) (7.9) 2056A (7.09) (11.81) (5.63) (6.30) (0.39) (11.18) (0.31) (2.17) (0.20) (12.1) 2070A (8.66) (13.78) (7.36) (7.56) (0.55) (13.23) (0.28) (3.07) (0.20) (16.5) 2082A (8.66) (13.78) (7.36) (7.56) (0.55) (13.23) (0.28) (3.07) (0.20) (17.6) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 330 (0.20) (12.1) 4038E (7.09) (11.81) (7.72) (6.30) (0.39) (11.18) (0.31) (2.17) (0.20) (12.1) 4044E (7.48) (13.78) (9.88) (6.30) (0.59) (13.23) (0.28) (3.70) (0.20) (17.6) 4060E (7.48) (13.78) (9.88) (6.30) (0.59) (13.23) (0.28) (3.70) (0.20) (18.7) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 331: Peripheral Devices And Options

    10.9 Peripheral Devices and Options toTable 10.37 show the available peripheral devices and options for the drive. Contact Yaskawa or your nearest sales representative to make an order. • Selection: Refer to the drive catalog for information about available products.
  • Page 332 • Operate and stop the drive TOBPC73060088 • Set and view parameters MECHATROLINK-III SI-ET3 SIJPC73060088 • Monitor output frequency, output current, and other statuses Note: The drive is compatible with option software versions 6202 and later. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 333: Parameter List

    11.19 Parameters that Change from the Default Settings with E3-01 [Motor 2 Control Mode Selection] ..................429 11.20 Parameters Changed by E1-03 [V/f Pattern Selection] .........430 11.21 Defaults by Drive Model and Duty Rating ND/HD...........431 11.22 Parameters Changed by PM Motor Code Selection ........445 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 334: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 335: How To Read The Parameter List

    The parameter that is available in Expert Mode only. Set A1-01 = 3 [Access Level Selection = Expert Level] to display and set Expert Mode parameters on the keypad. Note: Gray icons identify parameters that are not available in the specified control method. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 336: Parameter Groups

    EZ Tuning Communication Options Operation Status Monitors Communication Options Fault Trace Digital Inputs Fault History Digital Outputs Maintenance Monitors Analog Inputs PID Monitors Analog Outputs Operation Status Monitors Modbus Communication DriveWorksEZ Monitors Pulse Train Input/Output YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 337: A: Initialization Parameters

    8 : Conveyor 2 OLV/PM OLV/PM AOLV/PM EZOLV A1-07 DriveWorksEZ Function Selection (0128) Sets the drive to operate with DriveWorksEZ. (0 - 2) 0 : DWEZ Disabled 1 : DWEZ Enabled 2 : Enabled/Disabled wDigital Input YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 338: A2: User Parameters

    Determined by A1-06 Selection (0126) Sets the automatic save feature for changes to parameters A2-17 to A2-32 [User (0, 1) Parameters 17 to 32]. 0 : Disabled: Manual Entry Required 1 : Enabled: Auto Save Recent Parms YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 339: B: Application

    Frequency Reference Selection 2 (01C4) Sets the input method for frequency reference 2. (0 - 4) 0 : Keypad 1 : Analog Input 2 : Memobus/Modbus Communications 3 : Option PCB 4 : Pulse Train Input YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 340: B2: Dc Injection Braking And Short Circuit Braking

    Determined by A1-02 Deactivation Current (0192) Sets the current level that stops Speed Search as a percentage of the drive rated output (0 - 200%) current. Usually it is not necessary to change this setting. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 341 (0.0 - 30.0 s) Expert OLV/PM OLV/PM AOLV/PM EZOLV b3-26 Direction Determination 1000 Level (01C7) Sets the level to find the motor rotation direction. Increase the value if the drive cannot (40 to 60000) find the direction. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 342: B4: Timer Function

    (0 - 65000 ms) Expert OLV/PM OLV/PM AOLV/PM EZOLV b4-08 Terminal P2 OFF-Delay 0 ms Time (0B35) Sets the delay time to deactivate the contact after the function set in H2-03 deactivates. (0 - 65000 ms) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 343: B5: Pid Control

    OLV/PM AOLV/PM EZOLV b5-11 PID Output Reverse Selection (01AF) Sets the function that enables and disables reverse motor rotation for negative PID (0, 1) control output. 0 : Lower Limit is Zero 1 : Negative Output Accepted YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 344 (01A2) Sets the length of time that the PID feedback signal must be more than the level set in (0.0 - 25.5 s) b5-36 [PID Feedback High Detection Lvl] to cause Excessive PID Feedback [FbH]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 345 OLV/PM OLV/PM AOLV/PM EZOLV b5-67 PID Differential FB Monitor Lvl (11DF) Sets the signal level for the monitor specified in b5-63 [PID Differential FB Monitor (0, 1) Sel]. 0 : Absolute 1 : Bi-directional (+/-) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 346: B6: Dwell Function

    When A1-02 = 6 [Control Method Selection = AOLV/PM], you can only select setting 2 in Expert Mode. OLV/PM OLV/PM AOLV/PM EZOLV b8-02 Energy Saving Gain Determined by A1-02 (01CD) Sets the gain for Energy-saving control. (0.0 - 10.0) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 347 Energy Saving Determined by C6-01, Coefficient Value E2-11, and o2-04 (01CF) Sets the Energy-saving control coefficient to maintain maximum motor efficiency. The default setting is for Yaskawa motors. (0.00 - 655.00) Expert OLV/PM OLV/PM AOLV/PM EZOLV b8-05 Power Detection Filter...

  • Page 348: C: Tuning

    Sets the S-curve deceleration time at start. (0.00 - 10.00 s) OLV/PM OLV/PM AOLV/PM EZOLV C2-04 S-Curve Time @ End of 0.00 s Decel (020E) Sets the S-curve deceleration time at completion. (0.00 - 10.00 s) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 349: C3: Slip Compensation

    OLV/PM AOLV/PM EZOLV C3-29 Slip Compensation Gain @ Low Spd (1B5D) Sets the gain for the slip compensation function in the low speed range. Usually it is not (0.0 - 2.5) necessary to change this setting. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 350: C4: Torque Compensation

    C5-06 ASR Delay Time Determined by A1-02 Sets the filter time constant of the torque reference output from the speed loop. Usually (0220) (0.000 - 0.500 s) it is not necessary to change this setting. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 351: C6: Duty & Carrier Frequency

    OLV/PM OLV/PM AOLV/PM EZOLV C6-09 Carrier Freq at Rotational Tune (022B) Sets the Auto-Tuning carrier frequency. Usually it is not necessary to change this (0, 1) setting. 0 : 5 kHz 1 : Use C6-03 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 352: D: Reference Settings

    Sets the frequency reference in the units from o1-03 [Frequency Display Unit (0.00 - 590.00 Hz) Selection]. Note: When A1-02 = 6 [Control Method Selection = AOLV/PM], the default setting is o1- 03 = 1 [0.01% (100% = E1-04)]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 353: D2: Reference Limits

    The maximum output frequency is 100%. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 354: D3: Jump Frequency

    Sets the upper limit of the Up/Down 2 bias as a percentage of the Maximum Output (0.0 - 100.0%) Frequency. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 355: D6: Field Weakening /Forcing

    Maximum Output Frequency to add or subtract the set frequency to/ from the frequency reference. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 356: E: Motor Parameters

    (200 V Class: 0.0 to 255.0 V, 400 V Class: 0.0 to 510.0 V) OLV/PM OLV/PM AOLV/PM EZOLV E1-11 Mid Point B Frequency 0.0 Hz (030A) Sets a middle output frequency for the V/f pattern. (0.0 - E1-04) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 357: E2: Motor Parameters

    OLV/PM AOLV/PM EZOLV E3-05 Motor 2 Maximum Determined by E3-01 Output Voltage (031B) Sets the maximum output voltage for the motor 2 V/f pattern. (200 V Class: 0.0 - 255.0 400 V Class: 0.0 - 510.0 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 358: E4: Motor 2 Parameters

    (0 - 65535 W) OLV/PM OLV/PM AOLV/PM EZOLV E4-11 Motor 2 Rated Power Determined by o2-04, C6-01 (0327) Sets the motor rated power in the units from o1-58 [Motor Power Unit Selection]. (0.00 - 650.00 kW) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 359: E5: Pm Motor Settings

    OLV/PM AOLV/PM EZOLV E5-01 PM Motor Code FFFF Selection (0329) Sets the motor code for Yaskawa PM motors. The drive uses the motor code to (0000 - FFFF) automatically set some parameters to their correct settings. OLV/PM OLV/PM AOLV/PM EZOLV E5-02...
  • Page 360 (11EC) Sets the motor rated slip. (0.000 - 20.000 Hz) OLV/PM OLV/PM AOLV/PM EZOLV E9-10 Motor Line-to-Line Determined by o2-04 Resistance (11ED) Sets the line-to-line resistance for the motor stator windings. (0.000 - 65.000 Ω) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 361: F: Options

    –A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] –A1-02 = 8: E9-02 [Maximum Speed] • When A1-02 = 0 [Control Method Selection = V/f], set H6-01 = 3 [Terminal RP Pulse Train Function = Speed Feedback (V/F Control)] to enable this parameter. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 362: F6: Communication Options

    Be sure to set a node address that is different than all other node addresses. Do not set this parameter to 0. Incorrect parameter settings will cause AEr [Station Address Setting Error] errors and the L.ERR LED on the option will come on. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 363 OLV/PM OLV/PM AOLV/PM EZOLV F6-26 MECHATROLINK Allowable No of Err (03CA) Sets the number of times that the option must detect a bUS alarm to cause a bUS (2 - 10 times) [Option Communication Error]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 364 Sets the function to detect EF0 [Option Card External Fault] when the drive does not (0 - 4) receive data from the DeviceNet master. 0 : Enabled 1 : Disabled, No Fault Detection 2 : Vendor Specific 3 : RUN Forward 4 : Reverse run YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 365: F7: Ethernet Options

    • Use parameters F7-01 to F7-04 [IP Address 4] to set the IP Address. Be sure to set a different IP address for each drive on the network. • Also set parameters F7-01 to F7-12. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 366 Sets the duplex mode setting method. (0 - 8) 0 : Half/Half 1 : Auto/Auto 2 : Full/Full 3 : Half/Auto 4 : Half/Full 5 : Auto/Half 6 : Auto/Full 7 : Full/Half 8 : Full/Auto YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 367 PZD10 (PPO output) write operation to the MEMOBUS/Modbus register. OLV/PM OLV/PM AOLV/PM EZOLV F7-70 PZD1 Read (Status Word) (078A) Sets the MEMOBUS/Modbus address for PZD1 (PPO Read). PZD1 (PPO input) functions as the ZSW when F7-70 = 0. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 368 PZD9 (PPO Read) load operation from the MEMOBUS/Modbus register. OLV/PM OLV/PM AOLV/PM EZOLV F7-79 PZD10 Read (0793) Sets the MEMOBUS/Modbus address for PZD10 (PPO Read). A value of 0 will disable the PZD10 (PPO Read) load operation from the MEMOBUS/Modbus register. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 369: 11.10 H: Terminal Functions

    Selects MFDI function assigned to bit 1 of the MEMOBUS register 15C0 (Hex.). (1 - 19F) OLV/PM OLV/PM AOLV/PM EZOLV H1-42 Mbus Reg 15C0h bit2 Input Func (0B56) Selects MFDI function assigned to bit 2 of the MEMOBUS register 15C0 (Hex.). (1 - 19F) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 370 Sets the command to operate the motor in the forward direction at the Jog Frequency set in d1-17 [Jog Reference]. OLV/PM OLV/PM AOLV/PM EZOLV Reverse Jog Sets the command to operate the motor in reverse at the Jog Frequency set in d1-17 [Jog Reference]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 371 OLV/PM AOLV/PM EZOLV PID Setpoint Selection 1 Set this function and H1-xx = 3F [PID Setpoint Selection 2] together. Sets the function to switch the PID setpoint to b5-58 to b5-60 [PID Setpoint 2 to 4]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 372 Field Weakening Sets the function to send the Field Weakening Level and Field Weakening Frequency Limit commands set in d6- 01[Field Weakening Level] and d6-02 [Field Weakening Frequency Limit] when the input terminal is activated. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 373 Sets operation of the PID Bi-Directional function. ON : Enabled OFF : Disabled OLV/PM OLV/PM AOLV/PM EZOLV 90 - 96 DWEZ Digital Inputs 1 to 7 Sets digital inputs used with DriveWorksEZ. Refer to the DriveWorksEZ online manual for more information. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 374: H2: Digital Outputs

    H2-26 Comparator 2 Monitor Selection (1546) Sets the monitor number for comparator 2. Set the x-xx part of the Ux-xx [Monitor]. For (000 - 999) example, set H2-26 = 103 to monitor U1-03 [Output Current]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 375 H2-63 [Terminal P1 Secondary Function]. Expert OLV/PM OLV/PM AOLV/PM EZOLV H2-65 Terminal P1 Minimum 0.1 s ON Time (1B4B) Sets the minimum ON time used to output the logical calculation results from terminal (0.0 - 25.0 s) P1-C1. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 376 OFF : The output frequency is less than the value of “L4-01 - L4-02,” or it does not exceed the value of L4-01. OLV/PM OLV/PM AOLV/PM EZOLV Drive ready The terminal activates when the drive is ready and running. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 377 ON : The output frequency is less than the value of L4-03 or does not exceed the value of L4-03 + L4-04. OFF : The output frequency is higher than the value of L4-03 + L4-04. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 378 OFF : The drive does not output frequency. OLV/PM OLV/PM AOLV/PM EZOLV Drive Enabled This terminal activates when the H1-xx = 6A [Drive Enable] terminal activates. OLV/PM OLV/PM AOLV/PM EZOLV Watt Hour Pulse Output Outputs the pulse that shows the watt hours. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 379 OLV/PM AOLV/PM EZOLV 100 - 192 Inverse output of 0 to 92 Causes inverse output of the function for the selected MFDO. Uses the last two digits of 1xx to select which function to inversely output. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 380: H3: Analog Inputs

    The input value from the MFAI terminal set with this function becomes the master frequency reference. OLV/PM OLV/PM AOLV/PM EZOLV Frequency Gain The drive multiplies the analog frequency reference with the input value from the MFAI set with this function. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 381 Enters the regenerative torque limit if the motor rated torque is 100%. OLV/PM OLV/PM AOLV/PM EZOLV Torque Reference / Torque Limit Enters the torque reference if the motor rated torque is 100%. This setting is the torque limit for speed control. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 382: H4: Analog Outputs

    0 : 1200 bps 1 : 2400 bps 2 : 4800 bps 3 : 9600 bps 4 : 19200 bps 5 : 38400 bps 6 : 57600 bps 7 : 76800 bps 8 : 115200 bps YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 383 OLV/PM OLV/PM AOLV/PM EZOLV H5-26 Function 5A Register 2 0045H (U1-06) Selection (158A) Returns the contents of the specified MEMOBUS/Modbus communications register (0000H - FFFFH) when responding to the master device. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 384: H6: Pulse Train Input/Output

    (1 - 19F) Output 3]. Expert OLV/PM OLV/PM AOLV/PM EZOLV H7-04 Virtual Multi-Function Input 4 (1188) Sets the function that enters the virtual input set in H7-16 [Virtual Multi-Function (1 - 19F) Output 4]. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 385 Set the x-xx part of the Ux-xx [Monitor]. For example, set H7-41 = 102 to monitor U1- 02 [Output Frequency]. OLV/PM OLV/PM AOLV/PM EZOLV H7-42 Virtual Analog Output 0.00 s FilterTime Sets the time constant for a primary filter of the virtual analog output. (1165) (0.00 - 2.00 s) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 386: 11.11 L: Protection Functions

    • You can set this parameter when C6-02 = B [Carrier Frequency Selection = Leakage Current Detection Reduction Rate PWM]. • When the setting value increases, the current monitor also starts up slowly. Examine the relevant sequence for problems. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 387: L2: Power Loss Ride Through

    1 : DC Injection Braking OLV/PM OLV/PM AOLV/PM EZOLV L2-31 KEB Start Voltage Offset Determined by A1-02 Level (045D) Sets the KEB start voltage offset. (200 V Class: 0 - 100 V,400 V Class: 0 - 200 Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 388: L3: Stall Prevention

    V, 400 V Class: 300 to 800 V) OLV/PM OLV/PM AOLV/PM EZOLV L3-20 DC Bus Voltage Determined by A1-02 Adjustment Gain (0465) Sets the proportional gain used to control the DC bus voltage. (0.00 - 5.00) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 389: L4: Speed Detection

    Sets the width to detect speed agree or motor speed when H2-01 to H2-03 = 2, 3, 4, 5 [MFDO Function Selection = Speed Agree 1, User-set Speed Agree 1, Frequency Detection 1, Frequency Detection 2]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 390: L5: Fault Restart

    L5-05 = 1 [Auto Restart Operation Selection = Use L5-04 Time]. OLV/PM OLV/PM AOLV/PM EZOLV L5-05 Auto-Restart Method (0467) Sets the count method for the Auto Restart operation. (0, 1) 0 : Continuous/Immediate Attempts 1 : Interval/Attempt after L5-04 sec YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 391: L6: Torque Detection

    = 100% value. In vector control, motor rated torque = 100% value. OLV/PM OLV/PM AOLV/PM EZOLV L6-03 Torque Detection Time 1 0.1 s (04A3) Sets the detection time for Overtorque/Undertorque Detection 1. (0.0 - 10.0 s) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 392: L7: Torque Limit

    Sets the torque limit value for reversed regenerative conditions as a percentage of the (04AA) (0 - 300%) motor rated torque. OLV/PM OLV/PM AOLV/PM EZOLV L7-06 Torque Limit Integral 200 ms Time (04AC) Sets the integral time constant for the torque limit function. (5 - 10000 ms) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 393: L8: Drive Protection

    OLV/PM AOLV/PM EZOLV L8-01 3% ERF DB Resistor Protection (04AD) Sets the function to enable braking resistor protection with a Yaskawa ERF series (0, 1) braking resistor (3% ED) installed on the heatsink. 0 : No 1 : Yes OLV/PM...
  • Page 394 [Drive Overloaded]. Note: Contact Yaskawa or your nearest sales representative before disabling this function at low speeds. If you frequently operate drives with high output current in low speed ranges, it can cause heat stress and decrease the life span of drive IGBTs.
  • Page 395 Sets the detection level for LSo [Low Speed Motor Step-Out] as a percentage of E1-04 (0 - 10%) [Maximum Output Frequency]. Expert OLV/PM OLV/PM AOLV/PM EZOLV L8-95 Low Speed Pull-out Amount (077F) Sets the average count of LSo [Low Speed Motor Step-Out] detections. (1 - 50 times) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 396: 11.12 N: Special Adjustment

    (0.0 - 10.0 s) the motor speed decreases and runs at a stable speed. For a set length of time, the drive Expert will hold the actual output frequency at the minimum output frequency set in E1-09. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 397: N5: Feed Forward Control

    Sets the oscillation suppression gain for the low speed range. (3111) (0.1 - 10.0) Expert OLV/PM OLV/PM AOLV/PM EZOLV n7-05 Response Gain for Load Changes (3115) Sets the response gain related to changes in the load. (10 - 1000) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 398: N8: Pm Motor Control Tuning

    • Set n8-35 = 1 [Initial Pole Detection Method = High Frequency Injection] or n8- 57 = 1 [HFI Overlap Selection = Enabled] to enable this parameter. • The drive automatically calculates this value when High Frequency Injection Auto-Tuning completes successfully. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 399 OLV/PM AOLV/PM EZOLV n8-69 Speed Observer Control 1.00 P Gain (065D) Usually it is not necessary to change this setting. Sets the Proportional gain that the (0.00 - 20.00) drive uses for speed estimation. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 400 Sets the limit value of feedback output voltage limit Id operation. Enabled when n8-87 (-200 - 0%) = 0 [Output Voltage Control Selection = Speed Feedback Form]. Usually it is not necessary to change this setting. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 401: Na: Pm Motor Control Tuning

    Name Description Ref. (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV nA-01 Observer Calc Gain 3 30.0 (3129) Sets the gain for speed estimation. Usually it is not necessary to change this setting. (0.0 - 1000.0) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 402: 11.13 O: Keypad-Related Settings

    Sets the monitor display mode for the Home screen. This parameter is only available (0 - 3) when using an LCD keypad. 0 : Custom Monitor 1 : Bar Graph 2 : Analog Gauge 3 : Trend Plot YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 403 This parameter is only available when using an LCD keypad. OLV/PM OLV/PM AOLV/PM EZOLV o1-58 Motor Power Unit Selection (3125) Sets the setting unit for parameters that set the motor rated power. (0, 1) 0 : kW 1 : HP YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 404: O2: Keypad Operation

    Sets drive operation if the Bluetooth device is disconnected when you operate the drive (0 - 4) in Bluetooth Mode. 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast Stop (Use C1-09) 3 : Alarm Only 4 : No Alarm Display YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 405: O3: Copy Keypad Function

    Sets the U4-07 [IGBT Maintenance] monitor value. (0 - 150%) OLV/PM OLV/PM AOLV/PM EZOLV o4-11 Fault Trace/History Init (U2/U3) (0510) Resets the records of Monitors U2-xx [Fault Trace] and U3-xx [Fault History]. (0, 1) 0 : Disabled 1 : Enabled YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 406: O5: Log Function

    Sets the data log monitor. This parameter is only available when using an LCD keypad. (000, 101 - 999) OLV/PM OLV/PM AOLV/PM EZOLV o5-10 Log Monitor Data 8 (155A) Sets the data log monitor. This parameter is only available when using an LCD keypad. (000, 101 - 999) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 407 Sets the data log monitor. This parameter is only available when using an LCD keypad. (000, 101 - 999) OLV/PM OLV/PM AOLV/PM EZOLV o5-12 Log Monitor Data 10 (155C) Sets the data log monitor. This parameter is only available when using an LCD keypad. (000, 101 - 999) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 408: 11.14 Q: Driveworksez Parameters

    Reserved for DriveWorksEZ Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV q1-01 to q8-40 Reserved for These parameters are DriveWorksEZ reserved for use with (1600 - 17E7) Refer to “DriveWorksEZ Operation Manual”. DriveWorksEZ. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 409: R: Dwez Connection 1-20

    Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV r1-01 to r1-40: DriveWorksEZ Connection Parameters 1 to 20 (Upper / DriveWorksEZ Connection Parameters 1 to 20 (Upper / Lower) (1840 - 1867) (0 - FFFFH) Lower) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 410: 11.16 T: Motor Tuning

    Sets motor rated slip. (0.000 - 20.000 Hz) OLV/PM OLV/PM AOLV/PM EZOLV T1-11 Motor Iron Loss Determined by E2-11 or E4-11 (070B) Sets the iron loss for calculating the energy-saving coefficient. (0 - 65535 W) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 411: T2: Pm Motor Auto-Tuning

    Determined by A1-02 Selection and o2-04 (0751) If the drive is operating an SMRD, SMRA, or SSR1 series Yaskawa PM motor, enter the PM motor code in to align with the rotation speed and motor output. (0000 - FFFF) OLV/PM...

  • Page 412: T3: Asr And Inertia Tuning

    Sets the motor rated power in the units set in o1-58 [Motor Power Unit Selection]. (0.10 - 650.00 kW) OLV/PM OLV/PM AOLV/PM EZOLV T4-09 Number of Poles Determined by E9-01 (3138) Sets the number of motor poles. (2 - 48) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 413: 11.17 U: Monitors

    : Terminal S3 (MFDI 3) bit3 : Terminal S4 (MFDI 4) bit4 : Terminal S5 (MFDI 5) bit5 : Terminal S6 (MFDI 6) bit6 : Terminal S7 (MFDI 7) bit7 : Not used (normal value of [ ]). YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 414 Shows the frequency to pulse train input terminal RP. Unit: 1 Hz OLV/PM OLV/PM AOLV/PM EZOLV U1-25 Software number No signal output available (004D) Shows the ID. OLV/PM OLV/PM AOLV/PM EZOLV U1-26 SoftwareNumber ROM No signal output available (005B) Shows the ROM ID. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 415: U2: Fault Trace

    No signal output available (0089) Shows the torque reference at the fault that occurred most recently as a percentage of the motor rated torque. Use U1-09 [Torque Reference] to monitor the actual torque reference. Unit: 0.1% YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 416 No signal output available (07E4) Shows the amount of control axis deviation (Δθ) at the fault that occurred most recently. Use U6-10 [ContAxisDeviation Δθ] to monitor the actual amount of control axis deviation (Δθ). Unit: 0.1 ° YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 417: U3: Fault History

    Use parameter o4-13 [RUN Command Counter @ Initialize] to reset this monitor. The maximum value that the monitor will show is 65535. After this value is more than 65535, the drive automatically resets it and starts to count from 0 again. Unit: 1 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 418 Shows the upper 5 digits of the watt hour value for the drive. Unit: 1 MWh Note: Monitor U4-11 shows the upper 5 digits and U4-10 [kWh, Lower 4 Digits] shows the lower 4 digits. Example for 12345678.9 kWh: U4-10: 678.9 kWh U4-11: 12345 MWh YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 419 Unit: 0.01% OLV/PM OLV/PM AOLV/PM EZOLV U4-20 Option Freq Ref(dec) 10 V = Maximum frequency (-10 V to +10 V) (07DC) Shows the frequency reference sent to the drive from the communication option as a decimal. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 420 C : Not used (normal value of 0). bit D : Not used (normal value of 0). bit E : Not used (normal value of 0). bit F : Not used (normal value of 0). YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 421: U5: Pid Monitors

    OLV/PM OLV/PM AOLV/PM EZOLV U5-99 PID Setpoint Command 10 V = Maximum frequency (-10 V to +10 V) (1599) Shows the PID setpoint command. Parameter b5-20 [PID Unit Selection] sets the display units. Unit: 0.01% YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 422: U6: Operation Status Monitors

    Monitors the torque reference or the output current after applying the filter set to L6-07 [Torque Detection Filter Time]. Unit: 0.1% OLV/PM OLV/PM AOLV/PM EZOLV U6-36 Comm Errors-Host No signal output available (0720) Shows the number of inter-CPU communication errors. De-energizing the drive sets this number to 0. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 423: U8: Driveworksez Monitors

    No signal output available (1961) Shows the DriveWorksEZ platform version. OLV/PM OLV/PM AOLV/PM EZOLV U8-21 to U8-25 DWEZ Monitors 21 to 25 10 V = 100% (1964 - 1968) Shows DriveWorks EZ Monitors 21 to 25. Unit: 0.01% YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 424 Shows DriveWorks EZ Monitors 31 to 40. Unit: 0.01% OLV/PM OLV/PM AOLV/PM EZOLV U8-51 to U8-55 DWEZ Monitors 51 to 55 10 V = 100% (1982 - 1986) Shows DriveWorks EZ Monitors 51 to 55. Unit: 0.01% YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 425: Parameters That Change From The Default Settings With A1-02 [Control Method Selection]

    0.1 Hz Maximum Output *2 *3 E1-04 40.0 - 400.0 0.1 Hz 60.0 60.0 Frequency E1-05 Maximum Output Voltage 0.0 - 255.0 0.1 V 200.0 200.0 E1-06 Base Frequency 0.0 - 400.0 0.1 Hz 60.0 60.0 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 426 0.01 s 0.00 0.00 0.00 Stop Speed Search at Start b3-01 0 - 1 Selection SpeedSearch Deactivation b3-02 0 - 200 Current Speed Estimation ACR P b3-08 0.00 - 6.00 0.01 0.30 0.30 0.30 Gain YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 427 0 - 4 Determined by E9-01 Protection KEB Start Voltage Offset L2-31 0 - 100 Level Stall Prevention during L3-05 0 - 3 DC Bus Voltage L3-20 0.00 - 5.00 0.01 0.65 0.65 0.65 Adjustment Gain YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 428 The default setting changes when the setting for C6-01 [Normal / Heavy Duty Selection] changes. This is the value for 200 V class drives. Double the value for 400 V class drives. The setting range is -100.0 to +100.0 when A1-02 = 6 [PM Advanced Open Loop Vector]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 429: Parameters That Change From The Default Settings With E3-01 [Motor 2 Control Mode Selection]

    Motor 2 Mid Point B Voltage 0.1 V 0.0 - 255.0 E3-13 Motor 2 Base Voltage 0.1 V This is the value for 200 V class drives. Double the value for 400 V class drives. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 430: Parameters Changed By E1-03 [V/F Pattern Selection]

    V/f pattern when E1-03 = 0 [Const Trq, 50 Hz base, 60Hz max]. The default setting varies depending on the setting of E5-01 [PM Motor Code Selection]. This is the value for 200 V class drives. Double the value for 400 V class drives. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 431: 11.21 Defaults By Drive Model And Duty Rating Nd/Hd

    FFFF FFFF FFFF FFFF FFFF FFFF FFFF Selection Power Loss L2-02 Ride Through Time Minimum L2-03 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) Stall Prevent L3-02 Level during Accel YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 432 Coefficient 196.6 169.4 169.4 156.8 156.8 136.4 136.4 122.9 Value Carrier C6-02 Frequency Selection E2-01 Motor Rated 11.4 11.4 Current (FLA) (E4-01) E2-02 Motor Rated 2.73 Slip (E4-02) E2-03 Motor No- Load Current (E4-03) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 433 Output L8-09 Ground Fault Detection Hunting n1-03 Prevention Time Constant HSB Current n3-02 Limit Level Motor Inertia n5-02 Acceleration 0.142 0.166 0.166 0.145 0.145 0.145 0.145 0.154 Time Parameters within parentheses are for motor 2. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 434 L2-05 Detection Lvl (Uv1) Stall Prevent L3-02 Level during Accel Stall Prevent L3-06 Level during Motor Accel L3-24 Time @ Rated 0.154 0.168 0.168 0.175 0.175 0.265 0.265 0.244 Torque Overheat L8-02 °C Alarm Level YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 435 Resistance (E4-05) E2-06 Motor Leakage 17.2 15.7 20.1 19.5 Inductance (E4-06) E2-10 Motor Iron Loss (E4-10) PM Motor Code E5-01 FFFF FFFF FFFF FFFF Selection Power Loss Ride L2-02 Through Time Minimum Baseblock L2-03 Time YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 436: Single-Phase 200 V Class

    1000 Level Energy Saving b8-03 Filter Time Energy Saving b8-04 Coefficient 481.7 356.9 356.9 288.2 288.2 223.7 223.7 196.6 Value Carrier C6-02 Frequency Selection E2-01 Motor Rated Current (FLA) (E4-01) E2-02 Motor Rated Slip (E4-02) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 437 Output L8-09 Ground Fault Detection Hunting n1-03 Prevention Time Constant HSB Current n3-02 Limit Level Motor Inertia n5-02 Acceleration 0.178 0.178 0.178 0.142 0.178 0.142 0.142 0.142 Time Parameters within parentheses are for motor 2. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 438 Accel Stall Prevent L3-06 Level during Run Motor Accel L3-24 Time @ Rated 0.166 0.145 0.145 0.145 0.154 0.168 Torque Overheat Alarm L8-02 °C Level Output Ground L8-09 Fault Detection Hunting n1-03 Prevention Time Constant YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 439: Three-Phase 400 V Class

    10.1 6.495 (E4-05) Resistance Motor E2-06 Leakage 21.9 18.2 18.2 14.3 14.3 18.3 18.3 18.7 (E4-06) Inductance E2-10 Motor Iron Loss (E4-10) PM Motor E5-01 Code FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF Selection YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 440 Power V/f Gain b3-04 during Speed Search Speed Estimation b3-06 Current Level Speed b3-08 Estimation ACR P Gain Direction b3-26 Determination 1000 1000 1000 1000 1000 1000 1000 1000 Level Energy Saving b8-03 Filter Time YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 441 Output L8-09 Ground Fault Detection Hunting n1-03 Prevention Time Constant HSB Current n3-02 Limit Level Motor Inertia n5-02 Acceleration 0.145 0.145 0.145 0.154 0.154 0.168 0.168 0.175 Time Parameters within parentheses are for motor 2. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 442 L2-05 Detection Lvl (Uv1) Stall Prevent L3-02 Level during Accel Stall Prevent L3-06 Level during Motor Accel L3-24 Time @ Rated 0.175 0.265 0.265 0.244 0.244 0.317 0.317 0.355 Torque Overheat L8-02 °C Alarm Level YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 443 FFFF FFFF L2-02 Power Loss Ride Through Time L2-03 Minimum Baseblock Time Powerloss V/f Recovery Ramp L2-04 Time Undervoltage Detection Lvl L2-05 (Uv1) L3-02 Stall Prevent Level during Accel L3-06 Stall Prevent Level during Run YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 444 Torque L8-02 Overheat Alarm Level °C L8-09 Output Ground Fault Detection Hunting Prevention Time n1-03 Constant HSB Current Limit Level n3-02 n5-02 Motor Inertia Acceleration Time 0.355 0.323 Parameters within parentheses are for motor 2. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 445: 11.22 Parameters Changed By Pm Motor Code Selection

    11.22 Parameters Changed by PM Motor Code Selection Note: The motor codes listed in these tables are the only correct setting values. ◆ Yaskawa SMRA Series SPM Motors Table 11.5 SMRA Series Motor Code Setting for Specification of 200 V at 1800 min (r/min) Name...

  • Page 446: Yaskawa Smrd Series Spm Motors

    0.132 0.122 Time n8-49 Heavy Load Id Current ◆ Yaskawa SMRD Series SPM Motors Table 11.7 SMRD Series Motor Code Setting for Specification of 200 V at 1800 min (r/min) Name Unit Motor Code (setting value of E5-01) PM Motor Code Selection...

  • Page 447: Yaskawa Ssr1 Series Ipm Motors (Derated Torque)

    Motor Inertia Acceleration Time n8-49 Heavy Load Id Current ◆ Yaskawa SSR1 Series IPM Motors (Derated Torque) Table 11.9 SSR1 Series Motor Code Setting for Specification of 200 V at 1750 min (r/min) Name Unit Motor Code (setting value of E5-01)
  • Page 448 Motor Code (setting value of E5-01) PM Motor Code Selection 123B 123D 123E 123F 1240 1242 Voltage Class E5-01 Capacity 18.5 Motor Rotation Speed 1750 1750 1750 1750 1750 1750 E5-02 PM Motor Rated Power 11.0 18.50 22.00 30.00 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 449 Motor Inertia Acceleration n5-02 0.098 0.071 0.066 0.087 0.085 0.072 Time n8-49 Heavy Load Id Current -6.6 -10.9 -13.5 -9.0 -9.5 -10.1 The default setting changes when the setting for o2-04 [Drive Model Selection] changes. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 450 Maximum Output Voltage 380.0 380.0 380.0 380.0 380.0 380.0 E1-06 Base Frequency 72.5 72.5 72.5 72.5 72.5 72.5 E1-09 Minimum Output Frequency L3-24 Motor Accel Time @ Rated 0.098 0.071 0.066 0.087 0.085 0.072 Torque YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 451 24.38 15.35 11.86 14.06 phase) PM Back-EMF Vpeak (mV/ E5-09 mVs/rad 320.4 327.1 364.4 344.4 357.5 430.8 (rad/s)) PM Back-EMF L-L Vrms E5-24 mV/min (mV/rpm) E1-04 Maximum Output Frequency 57.5 57.5 57.5 57.5 57.5 57.5 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 452 PM Motor Resistance (ohms/ E5-05 Ω 19.320 10.800 4.456 2.044 1.483 1.215 phase) PM d-axis Inductance (mH/ E5-06 194.70 129.20 76.88 48.60 37.58 44.54 phase) PM q-axis Inductance (mH/ E5-07 252.84 160.90 97.52 61.40 47.65 56.26 phase) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 453 Motor Inertia Acceleration n5-02 0.088 0.073 0.062 0.091 0.092 0.125 Time n8-49 Heavy Load Id Current -15.3 -16.7 -14.9 -17.9 -15.9 -17.7 The default setting changes when the setting for o2-04 [Drive Model Selection] changes. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 454 11.22 Parameters Changed by PM Motor Code Selection YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 455: Parameter Details

    12.5 d: References ......................540 12.6 E: Motor Parameters....................556 12.7 F: Options.........................576 12.8 H: Terminal Function Selection ................599 12.9 L: Protection Functions ..................665 12.10 n: Special Adjustment ...................710 12.11 o: Keypad-Related Settings .................729 12.12 T: Auto-Tuning......................750 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 456: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 457: A: Initialization Parameters

    2 : Advanced Level Access to all parameters, but not Expert Mode parameters. 3 : Expert Level Access to all parameters including Expert Mode parameters. Table 12.1 shows which keypad screens are available for each A1-01 settings. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 458 The drive controls induction motors and PM motors in this control method. This control method uses an easier procedure to operate motors with more efficiency. Use this control method for derating torque applications. For example, fans and pumps. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 459 Polarity Estimation Timeout F6-08 Comm Parameter Reset @Initialize F6-xx/F7-xx Communication Option Parameters Set F6-08 = 1 [Comm Parameter Reset @Initialize = Reset Back to Factory Default] to initialize communication option parameters. L8-35 Installation Method Selection YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 460 Set the password to lock parameters and prevent changes to parameter settings. Enter the correct (0000 - 9999) password in A1-04 [Password] to unlock parameters and accept changes. This parameter can lock these parameter settings: • A1-01 [Access Level Selection] • A1-02 [Control Method Selection] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 461 • After you set A1-05, the keypad will not show it again until you enter the correct password in A1-04. Make sure that you remember the A1-05 setting value. If you do not know the A1-05 setting value, contact Yaskawa or your nearest sales representative.
  • Page 462 Acceleration Time 1 A2-05 C1-02 Deceleration Time 1 A2-06 E1-03 V/f Pattern Selection A2-07 E1-07 Mid Point A Frequency A2-08 E1-08 Mid Point A Voltage A2-09 E2-01 Motor Rated Current (FLA) A2-10 H1-05 Terminal S5 Function Selection YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 463 Frequency Reference Selection 1 A2-02 b1-02 Run Command Selection 1 A2-03 b1-04 Reverse Operation Selection A2-04 b3-01 Speed Search at Start Selection A2-05 C1-01 Acceleration Time 1 A2-06 C1-02 Deceleration Time 1 A2-07 E1-03 V/f Pattern Selection YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 464 The drive automatically sets the parameters in Table 12.12 for an air compressor application. Table 12.12 Best Parameter Settings for Air Compressor Applications Name Optimal Value A1-02 Control Method Selection 0: V/f Control b1-04 Reverse Operation Selection 1: Reverse Disabled YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 465 Speed Agree Detection Level 2.0 Hz L4-02 Speed Agree Detection Width 0.0 Hz L6-01 Torque Detection Selection 1 8: UL @ RUN - Fault L6-02 Torque Detection Level 1 L6-03 Torque Detection Time 1 0.5 s YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 466 Input Phase Loss Protection Sel 1: Enabled L8-07 Output Phase Loss Protection Sel 1: Fault when One Phase is Lost L8-38 Carrier Frequency Reduction 1: Enabled below 6 Hz L8-41 High Current Alarm Selection 1: Enabled YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 467 When L4-07 = 1 [Detection Always Enabled], the output frequency increases when you input the Run command although the external baseblock command is input. Because of this, speed detection operates and will open the brake signal. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 468 L4-07 = 0 [Speed Agree Detection Selection = No detection during baseblock] Time Chart Figure 12.3 shows the open and close sequence of the holding brake. Figure 12.3 Holding Brake Open and Close Sequence Time Chart (V/f, OLV) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 469 Braking Resistor Overheat Protection When you use a braking resistor that is not the optional Yaskawa braking resistor unit (LKEB-series), this function uses the thermal overload relay to detect braking resistor overheat. Load a sequence program that turns OFF the drive input power supply when the braking resistor overheats.
  • Page 470 If you cannot get speed accuracy during regeneration, set C3-04 = 1 [Slip Compensation at Regen = Enabled Above 6Hz]. If you cannot get speed accuracy at high speeds, set C3-05 = 1 [Output Voltage Limit Selection = Enabled]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 471 S-Curve Time @ Start of Accel C2-02 S-Curve Time @ End of Accel C2-03 S-Curve Time @ Start of Decel C2-04 S-Curve Time @ End of Decel Figure 12.4 S-curve Characteristics, Accel & Decel Time YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 472 Baseblock signal is ON. This does not apply for emergency conditions. Adjustment Parameter Name b2-01 DC Injection/Zero SpeedThreshold b2-02 DC Injection Braking Current b2-04 DC Inject Braking Time at Stop H2-xx = 5 Frequency Detection 2 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 473 • DriveWorksEZ will overwrite drive settings when it uses MFDI/MFDO and MFAI/MFAO. When you use DriveWorksEZ to make changes to the drive, the changes will stay after you disable DriveWorksEZ. • For more information about DriveWorksEZ, contact Yaskawa or your nearest sales representative. 0 : DWEZ Disabled...

  • Page 474: A2: User Parameters

    1 : Enabled: Auto Save Recent Parms The drive automatically registers changed parameter A2-17 to A2-32. The drive automatically saves the most recently changed parameter to A2-17, and saves a maximum of 16 parameters. After the drive registers 16 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 475 The drive removes parameters with First In, First Out. Use Setup Mode to show the saved parameters. Note: In General-Purpose Setup Mode, the drive saves parameters starting with A2-27 because the drive saves parameters A2-26 and lower by default. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 476: B: Application

    0 - 10 V (Lower Limit H3-01 = 0 H3-10 = 0 H3-11 H3-12 Set DIP switch S1 to “V” for at 0) voltage input. [Frequency Reference] 0 - 10 V (Bipolar H3-01 = 1 Reference) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 477 Use a pulse train signal from the pulse train input terminal RP to enter the frequency reference. Do this procedure to make sure that the pulse train signal is operating correctly. 1. Set b1-01 = 4, H6-01 = 0 [Terminal RP Pulse Train Function = Frequency Reference]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 478 If the output frequency is less than or equal to the value set in b2-01 [DC Injection/Zero SpeedThreshold] during deceleration, the drive will do DC Injection Braking, Zero Speed Control, or Short Circuit Braking, as specified by the control method. • Ramp to Stop with V/f Control and OLV Control Methods YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 479 L2-03. The drive waits for the minimum baseblock time and then injects the amount of DC current into the motor set in b2-02 [DC Injection Braking Current] to stop the motor with DC current. DC Injection Braking stops the motor more quickly than coast to stop. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 480 To start the drive again, wait until the the “Run wait time t” is expired then enter the Run command. Figure 12.14 Coast to Stop with Timer The active deceleration time and the output frequency when drive receives the Stop command determine the length of “Run wait time t”. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 481 When reverse operation is prohibited, the drive will not accept a Reverse operation command. 0 : Reverse Enabled The drive will accept a Reverse operation command. 1 : Reverse Disabled The drive will not accept a Reverse operation command. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 482 This parameter helps prevent accidents that can occur if the motor starts to rotate because the drive received a Run command from an external source while the user is programming the drive. You can also set the drive to not show the Programming Mode when a Run command is active. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 483 Use MFAI terminals A1 and A2 to input an analog frequency reference with a voltage or current input signal. • Voltage Input Refer to Table 12.25 to use a voltage signal input to one of the MFAI terminals. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 484 Changing between Master and Auxiliary Frequency References Use the multi-step speed reference function to change the frequency reference input between terminals A1 and 2 : Memobus/Modbus Communications Use MEMOBUS/Modbus communications to enter the frequency reference. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 485 Refer to the instruction manual included with the option card to install and set the option card. Note: If b1-16 = 3 but no option card is connected, then oPE03 [Multi-Function Input Setting Err] will flash on the keypad. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 486: B2: Dc Injection Braking And Short Circuit Braking

    (0.0 - 10.0 Hz) Note: This parameter is available when b1-03 = 0 [Stopping Method Selection = Ramp to Stop]. When the control method selected in A1-02 [Control Method Selection] changes, the b2-01 function changes. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 487 This function fully stops a motor with a large inertia during deceleration and will not let the inertia continue to rotate the motor. Set this parameter to 0.00 to disable the function. When a longer time is required to stop the motor, increase the value. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 488 [DC Injection/Zero SpeedThreshold] or E1-09 [Minimum Output Frequency]. Set this parameter to 0.00 to disable the function. Note: Motor speed and load conditions can make it necessary to install a dynamic braking option on the drive. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 489: B3: Speed Search

    [Direction Determination Level] b3-29 [Speed Search Back-EMF Threshold] b3-31 [Spd Search Current Reference Lvl] b3-32 [Spd Search Current Complete Lvl] b3-33 [Speed Search during Uv Selection] b3-54 [Search Time] b3-55 [Current Increment Time] b3-56 [InverseRotationSearch WaitTime] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 490 Estimation]. This function uses less current and has a shorter search time than other functions. This function lets you do Speed Search when the motor is rotating in reverse. When you return power after a power loss, the motor will not suddenly accelerate. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 491 Speed Search and Operation Conditions These conditions apply to Speed Search operation. When A1-02 = 0, 2 [Control Method Selection = V/f Control, Open Loop Vector], set b3-24 [Speed Search Method Selection] before you do Speed Search. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 492 • When A1-02 = 8 [Control Method Selection = EZOLV], this parameter takes effect only in Expert Mode. • If the drive detects oL1 [Motor Overload] during Current Detection Speed Search, decrease the value set in b3-03. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 493 Time (0199) Sets the integral time for the automatic current regulator during Speed Estimation Speed Search. (0.0 - 1000.0 ms) Also adjusts speed search responsiveness. Usually it is not necessary to change this setting. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 494 Sets the number of times to restart Speed Search if Speed Search does not complete. (0 - 10 times) If the drive does the number of Speed Search restarts set in this parameter, it will trigger an SEr [Speed Search Retries Exceeded] error. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 495 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b3-31 Spd Search Current 1.50 Reference Lvl (0BC0) Sets the current level that decreases the output current during Current Detection Speed Search. (1.50 - 3.50) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 496 [Speed Estimation Current Level 1]. Expert Gradually increase the setting value when a large quantity of current flows after speed search starts. If you set this value too high, speed search will not operate correctly. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 497: B4: Timer Function

    Figure 12.27 Example of How the Timer Function Works with H2-01 Terminals Note: When the terminal is triggered, it continues for a minimum of 100 ms. The on/off-delay time of MFDO terminal does not have an effect. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 498: B5: Pid Control

    The drive has a PID control function. You can control drive output to adjust the proportional gain, integral time, and derivative time that has an effect on the bias between the target value and the feedback value to match the YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 499 When b5-01 = 1 or 2 [Standard or Standard (D on feedback)], either the frequency reference set in b1-01 [Frequency Reference Selection 1] or b1-15 [Frequency Reference Selection 2] will be the PID setpoint, or the one of the inputs in Table 12.30 will be the PID setpoint. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 500 Setting Value MFAI terminal A1 Set H3-02 = 16 [Differential PID Feedback]. MFAI terminal A2 Set H3-10 = 16. Note: If you set H3-02 and H3-10 = 16, it will trigger oPE07 [Analog Input Selection Error]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 501 – b5-37 [PID High Feedback Detection Time] Figure 12.30 shows the operation principle when the feedback value is too low, and the drive detects feedback loss. The operation is the same when the drive detects too much feedback. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 502 Fine-tune the following parameter settings to have PID control eliminate problems with overshoot and oscillation. • b5-02 [Proportional Gain (P)] • b5-03 [Integral Time (I)] • b5-05 [Derivative Time (D)] • b5-08 [PID Primary Delay Time Constant] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 503 The b5-89 setting does not have an effect. b5-92 [EZ Sleep Level] When the output frequency or motor speed is less than the value of b5-92 for longer than the value of b5-93 [EZ Sleep Time], the drive does to sleep. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 504 6 : Same as 7series & prior, b5-01=2 7 : Same as 7series & prior, b5-01=3 8 : Same as 7series & prior, b5-01=4 Note: Use settings 5 to 8 when the drive is a replacement for a previous generation drive. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 505 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b5-06 PID Output Limit 100.0% (01AA) Sets the maximum possible output from the PID controller as a percentage of the Maximum (0.0 - 100.0%) Output Frequency. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 506 When PID output is negative, PID output is limited to 0 and drive output is shut off. 1 : Negative Output Accepted When the PID output is negative, the motor will rotate in reverse. When b1-04 = 1 [Reverse Operation Selection = Reverse Disabled], the lower limit is 0. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 507 Output Frequency. The drive detects PID Feedback Loss [FbL] when the feedback signal decreases to less than the level set in b5-13 for longer than the time set in b5-14 [PID Feedback Loss Detection Time]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 508 PID Setpoint Value Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b5-19 PID Setpoint Value 0.00% (01DD) Sets the PID setpoint when b5-18 = 1 [b5-19 PID Setpoint Selection = Enabled]. (0.00 - 100.00%) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 509 (0 - 100%) Output Frequency. When the feedback signal increases to more than the level set in b5-36 for the time set in b5-37 [PID High Feedback Detection Time], the drive will detect Excessive PID Feedback [FbH]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 510 (0, 1) 0 : U1-01 Includes PID Output Monitor U1-01 shows the frequency reference that was increased or decreased by the PID output. 1 : U1-01 Excludes PID Output Monitor U1-01 shows the actual frequency reference. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 511 Sets the monitor (Ux-xx) used as the PID Feedback. Set the x-xx part of the Ux-xx [Monitor]. (000 - 999) Note: • You cannot select parameter U5-xx. • This parameter is disabled when set to 000. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 512 Limit Value (119B) Sets the PID Trim Mode Lower Limit Value as a percentage of the maximum output frequency. (0.00 - 100.00%) Note: Set b5-01 = 3, 4, 7, or 8 to enable this parameter. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 513 (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b5-90 EZ Sleep Unit (0B90) Sets the measurement units for b5-91 [EZ Sleep Minimum Speed] and b5-92 [EZ Sleep Level]. (0, 1) 0 : 0.1Hz units 1 : rev/min YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 514 EZ Sleep Wake-up Mode Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b5-95 EZ Sleep Wake-up Mode (0B95) Sets the wake-up mode to use when exiting Sleep Mode. (0, 1) 0 : Absolute 1 : Setpoint Delta YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 515: B6: Dwell Function

    Sets the output frequency that the drive will hold momentarily when ramping to stop the motor. (Determined by A1-02) When the drive decelerates to the output frequency set in b6-03, it holds that frequency for the time set in b6-04 [Dwell Time at Stop] and starts to decelerate again. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 516: B8: Energy Saving

    OLV/PM AOLV/PM EZOLV b8-04 Energy Saving Coefficient Determined by C6-01, E2- Value 11, and o2-04 (01CF) Sets the Energy-saving control coefficient to maintain maximum motor efficiency. The default setting is for Yaskawa motors. (0.00 - 655.00) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 517 Expert When E5-01 = 1xxx [PM Motor Code Selection = Yaskawa SSR1 series IPM motor], the drive automatically calculates the energy-saving coefficient Kt and uses that value to control operation. Do this procedure to prevent oscillation when you set b8-01 = 1 [Energy Saving Control Selection = Enabled].
  • Page 518 Sets the search operations output limit. Usually it is not necessary to change this setting. (0.0 - 30.0 degrees) Expert When the motor characteristics are correct, increase this value to make the motor more efficient. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 519 Enable this parameter when there are small changes in the load. It is possible that the motor cannot respond correctly to changes in the load. 0 : Priority: Drive Response 1 : Priority: Energy Savings YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 520: C: Tuning

    C1-08 [Deceleration Time 4] Figure 12.35 shows an operation example to change acceleration and deceleration times. It is necessary to set b1- 03 = 0 [Stopping Method Selection = Ramp to Stop] for this example. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 521 C1-01: Acceleration Time 1 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV C1-01 Acceleration Time 1 10.0 s (0200) Sets the length of time to accelerate from zero to maximum output frequency. (0.0 - 6000.0 s) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 522 Sets the length of time to accelerate from zero to maximum output frequency. (0.0 - 6000.0 s) Note: When C1-10 = 0 [Accel/Decel Time Setting Units = 0.01 s (0.00 to 600.00 s)], the setting range is 0.00 to 600.00 s. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 523 Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV C1-11 Accel/Decel Time Determined by A1-02 Switching Frequency (020A) Sets the frequency at which the drive will automatically change acceleration and deceleration (0.0 - 590.0 Hz) times. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 524 Reference is 60 Hz) • When C1-14 ≠ 0.0 Hz – C1-01, C1-03, C1-05, C1-07: Time to accelerate from 0 Hz to C1-14 – C1-02, C1-04, C1-06, C1-08, C1-09: Time to decelerate from C1-14 to 0 Hz YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 525: C2: S-Curve Characteristics

    Figure 12.41 S-Curve Timing Diagram - Forward/Reverse Operation Note: • If STPo [Motor Step-Out Detected] occurs when starting a PM motor, try increasing the value set to C2-01. • Setting the S-curve will increase the acceleration and deceleration times. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 526: C3: Slip Compensation

    Usually it is not necessary to change this setting. Use these settings to adjust this parameter as necessary: • When the speed is not stable, increase the setting. • When the slip compensation response is too slow, decrease the setting. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 527 [Enabled], the output current will increase by 10% at a maximum (at rated load) before it is enabled. Enable this parameter to increase speed precision when you move heavy loads at high speeds in these conditions: • Power supply voltage is low • Motor rated voltage is high YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 528 Usually it is not necessary to change this setting. Use these settings to adjust this parameter as necessary: • When the speed is not stable, increase the setting. • When the slip compensation response is too slow, decrease the setting. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 529 • If the motor speed is slower than the frequency reference, increase the setting value in 0.1 unit increments. • If the motor speed is faster than the frequency reference, decrease the setting value in 0.1 unit increments. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 530: C4: Torque Compensation

    The torque compensation function is performed using the time constant set in C4-05 [Torque Compensation Time]. This is available only when you start the motor with the forward command. Set this parameter to 0.0 to disable this function. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 531: C5: Auto Speed Regulator (Asr)

    Current control gain. Usually it is not necessary to change this parameter. (0.50 - 2.50) Expert ◆ C5: Auto Speed Regulator (ASR) The ASR adjusts the torque reference to decrease the difference between frequency reference and motor speed. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 532 When the terminal is activated, the proportional gain set for C5-03 is selected. The proportional gain changes linearly over the time set in C5-02 [ASR Integral Time 1]. The signals from this MFDI are more important than C5-07 [ASR Gain Switchover Frequency]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 533 Based on this setting, MFAO terminal AM outputs the output frequency after SFS in a 0 V to 10 V (0% to 100%) range. The MFAO common is terminal AC: Yaskawa recommends that you monitor the output frequency after SFS and the motor speed for delays in response and differences in reference values.
  • Page 534 ■ C5-05: ASR Limit Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV C5-05 ASR Limit 5.0% (021F) Sets the ASR output limit where E1-04 [Maximum Output Frequency] is 100%. (0.0 - 20.0%) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 535 0. 0 : Disabled The drive will not enable integral operation during acceleration or deceleration. The drive always enables integral operation during constant speed. 1 : Enabled Integral operation is always enabled. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 536: C6: Duty & Carrier Frequency

    Specifications (Three-Phase 400 V Class) on page 317 for more information about the rated output current. Table 12.40 Differences between Heavy Duty Rating and Normal Duty Rating Item Heavy Duty Rating (HD) Normal Duty Rating (ND) C6-01 Setting Load Characteristics YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 537 • The setting range changes when the A1-02 [Control Method Selection] value changes: –5, 8 [OLV/PM, EZOLV]: You cannot set to 7 to A. –6 [AOLV/PM]: You cannot set to 7 to A or F. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 538 Carrier Frequency Lower Determined by C6-02 Limit (0226) Sets the lower limit of the carrier frequency. Set C6-02 = F [Carrier Frequency Selection = User (1.0 - 15.0 kHz) Defined (C6-03 to C6-05)] to set this parameter. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 539 0 : 5 kHz Note: When A1-02 = 5 or 6, the carrier frequency is 2 kHz. 1 : Use C6-03 Note: When A1-02 = 5 or 6, the carrier frequency is the value set to C6-02. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 540: D: References

    Setting Procedures for Multi-step Speed Operation Use an Analog Input as Reference 1 and 2 This section gives information about the procedures to set these examples: • Multi-Step Speed 6 (6 types of frequency references) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 541 Reference 4 (d1-04) Reference 5 (d1-05) Reference 6 (d1-06) Reference 7 (d1-07) Reference 8 (d1-08) Reference 9 (d1-09) Reference 10 (d1-10) Reference 11 (d1-11) Reference 12 (d1-12) Reference 13 (d1-13) Reference 14 (d1-14) Reference 15 (d1-15) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 542 • When A1-02 = 6 [Control Method Selection = AOLV/PM], the drive sets o1-03 = 1 [0.01% (100% = E1-04)]. • To set d1-02 to Multi-Step Speed 2, set H3-02 and 3-10 ≠ 2 [MFAI Function Select ≠ Auxiliary Frequency Reference 1]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 543 • The upper limit value changes when the E1-04 [Maximum Output Frequency] and d2-01 [Frequency Reference Upper Limit] values change. • When A1-02 = 6 [Control Method Selection = AOLV/PM], the drive sets o1-03 = 1 [0.01% (100% = E1-04)]. • This parameter sets the frequency reference of Multi-Step Speed 7. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 544 • The upper limit value changes when the E1-04 [Maximum Output Frequency] and d2-01 [Frequency Reference Upper Limit] values change. • When A1-02 = 6 [Control Method Selection = AOLV/PM], the drive sets o1-03 = 1 [0.01% (100% = E1-04)]. • This parameter sets the frequency reference of Multi-Step Speed 12. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 545 • The upper limit value changes when the E1-04 [Maximum Output Frequency] and d2-01 [Frequency Reference Upper Limit] values change. • When A1-02 = 6 [Control Method Selection = AOLV/PM], the drive sets o1-03 = 1 [0.01% (100% = E1-04)]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 546: D2: Reference Limits

    [Jump Frequency Width] to the Jump frequency width. When you input a frequency reference that is the same as or near the Jump frequency width, the frequency reference changes automatically. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 547 Jump Frequency Width Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV d3-04 Jump Frequency Width 1.0 Hz (0297) Sets the width of the frequency band that the drive will avoid. (Determined by A1-02) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 548: D4: Frequency Ref Up/Down & Hold

    When you energize the drive, continuously enable the MFDI terminal set for Accel/Decel Ramp Hold [H1-xx = A]. If the digital input does not activate, the drive will clear the hold value and set it to 0 Hz. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 549 Figure 12.54 Up/Down 2 Example with Other Reference than Keypad and d4-01 = 1 Note: To use the combination of the frequency reference hold function and the Up/Down 2 function, configure the Up/Down 2 upper limit [d4-08] and lower limit [d4-09] correctly. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 550 Use the active acceleration and deceleration times to increase or decrease the bias. 1 : Use Accel/Decel Time 4 Use C1-07 [Acceleration Time 4] and C1-08 [Deceleration Time 4] to increase or decrease the bias. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 551 When the drive is at the frequency reference, it releases the bias hold and the bias follows the Up/Down 2 input commands. This parameter is applicable only when an analog or pulse input sets the frequency reference. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 552 When the frequency reference or PID output value is 0% to 100% of the maximum output frequency, the drive runs the motor in the set direction. 1 : Enabled Changes the frequency reference or PID output value to Bi-Directional output. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 553 Method Selection = Stop with Constant Distance]. If the motor stops before the necessary stop position, increase the setting value. If the length of time for the motor to stop is too long, decrease the setting value. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 554: D6: Field Weakening /Forcing

    The drive uses the terminal set in H1-xx = 44 to 46 [MFDI Function Select = Add Offset Frequency 1 to 3] to set the Offset frequency. When you close more than one input at the same time, the drive adds the selected offset values together. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 555 Uses H1-xx = 46 [MFDI Function Select = Add Offset Frequency 3 (d7-03)] as a percentage of (-100.0 - +100.0%) the Maximum Output Frequency to add or subtract the set frequency to/from the frequency reference. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 556: E: Motor Parameters

    Enables a custom V/f pattern by changing E1-04 to E1-13 [V/f Pattern for Motor 1]. The default settings for E1-04 to E1-13 are the same as Setting Value 1 [Const Trq, 60Hz base, 60Hz max]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 557 This is the protection function enabled in drives with built-in braking transistors. These values show the level that will trigger the built-in braking transistor. Refer to “YASKAWA AC Drive 72060001 Series Option Braking Unit and Braking Resistor Unit Installation Manual (TOBPC72060001)” for more information.
  • Page 558 Note: The voltage values in the figures are for 200 V class drives. Multiply the values by 2 for 400 V class drives. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 559 HD : 2030 - 2082, 4018 - 4060 ND : 2001 - 2018, B001 - B012, 4001 - 4009 ND : 2021 - 2082, 4012 - 4060 7 : VT, 60 Hz, 50% Vmid reduction YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 560 Use this pattern when moderate torque is necessary during start up. Select this pattern only in these conditions: • The wiring distance between the drive and motor is 150 m (492.1 ft) minimum • There is an AC reactor connected to the drive output. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 561 Use this constant output pattern to rotate motors at more than 60 Hz. Output voltage is constant when you operate at more than 60 Hz. Note: The voltage values in the figures are for 200 V class drives. Multiply the values by 2 for 400 V class drives. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 562 E1-07: Mid Point A Frequency Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV E1-07 Mid Point A Frequency Determined by A1-02 (0306) Sets a middle output frequency for the V/f pattern. (0.0 - E1-04) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 563 (200 V Class: 0.0 - 255.0 V,400 V Class: 0.0 - 510.0 Expert Note: • After Auto-Tuning, the value of E1-13 = E1-05 [Maximum Output Voltage]. • When E1-13 = 0.0, use the value of E1-05 to control the voltage. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 564: E2: Motor Parameters

    Note: When the drive model changes, the display units for this parameter also change. • 0.01 A: 2001 to 2042, B001 to B018, 4001 to 4023 • 0.1 A: 2056 to 2082, 4031 to 4060 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 565 Get the test report from the motor manufacturer. Note: The default setting of the no-load current is for a 4-pole motor recommended by Yaskawa. ■ E2-04: Motor Pole Count...

  • Page 566: E3: V/F Pattern For Motor 2

    Frequency < Motor 2 Base Frequency ≤ Motor 2 Mid Point B Frequency ≤ Motor 2 Maximum Output Frequency] Incorrect settings will trigger oPE10 [V/f Data Setting Error]. • If E3-11 = 0.0 Hz, the drive will ignore the V/f pattern settings. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 567 E3-09: Motor 2 Minimum Output Frequency Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV E3-09 Motor 2 Minimum Output Determined by E3-01 Frequency (031F) Sets the minimum output frequency for the motor 2 V/f pattern. (0.0 - E3-04) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 568: E4: Motor 2 Parameters

    Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV E4-01 Motor 2 Rated Current Determined by o2-04, C6- Sets the motor rated current for motor 2 in amps. (0321) (10% to 200% of the drive rated current) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 569 You can also manually enter the motor no-load current shown on the motor test report to E4-03. Contact the motor manufacturer for the motor test report. Note: The default setting of the no-load current is for a 4-pole motor recommended by Yaskawa. ■ E4-04: Motor 2 Motor Poles...
  • Page 570 Determined by o2-04, C6- (0327) Sets the motor rated power in the units from o1-58 [Motor Power Unit Selection]. (0.00 - 650.00 kW) Auto-Tuning automatically sets this parameter to the value input for [Motor Rated Power]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 571: E5: Pm Motor Settings

    • If the drive hunts or shows an alarm after you enter a motor code, use the keypad to enter the value shown on the nameplate to E5-xx. • When you use a PM motor other than a Yaskawa SMRA, SSR1, or SST4 series, set E5-01 = FFFF.
  • Page 572 Set this parameter when you use an IPM motor (SSR1-Series). PM motor Auto-Tuning automatically sets this parameter to the value of [Back-EMF Voltage Constant (Ke)]. When E5-01 = FFFF, only set E5-09 or E5-24 [PM Back-EMF L-L Vrms (mV/rpm)] as the induced voltage constant. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 573: E9: Motor Setting

    Sets the function that switches polarity for initial polarity estimation. Usually it is not necessary to (0, 1) change this setting. Expert When “Sd = 1” is shown on the motor nameplate or test report for Yaskawa motors, set this parameter to 1. 0 : Disabled 1 : Enabled ◆...
  • Page 574 Auto-Tuning automatically sets this parameter to the value of [Motor Rated Power (kW)]. ■ E9-08: Motor Pole Count Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV E9-08 Motor Pole Count (11EB) Sets the number of motor poles. (2 to 120) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 575 • E-type insulation: the resistance value (Ω) shown on the test report at 75 °C × 0.92 • B-type insulation: the resistance value (Ω) shown on the test report at 75 °C × 0.92 • F-type insulation: the resistance value (Ω) shown on the test report at 115 °C × 0.87 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 576: F: Options

    F1-09 [Overspeed Detection Delay Time] it will trigger oS. 0 : Ramp to Stop The drive ramps the motor to stop in the deceleration time. The output terminal set for Fault [H2-01 to H2-03 = E] activates. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 577 Detection Delay Time], the drive will detect oS. Note: When A1-02 = 0 [Control Method Selection = V/f], set H6-01 = 3 [Terminal RP Pulse Train Function = Speed Feedback (V/F Control)] to enable this parameter. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 578: F6, F7: Communication Options

    WARNING! Sudden Movement Hazard. Do test runs and examine the drive to make sure that the command references are correct. If you set the command reference incorrectly, it can cause damage to the drive or serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 579 Figure 12.63 for more information. When you install a communication option on the master drive, you can use the RS-485 communication card to transmit data to slave drives that do not have a communication option. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 580 • Read monitors Synchronous control Not supported Gateway Mode is not available with Yaskawa 1000-series drives or previous series drives. Note: • The communication speed in gateway mode is slower than the speed in fieldbus communications. Make sure that the speed is acceptable for your system.
  • Page 581 From master drive to Error Stop Method]. slave drive • A message error occurred in the send data from the slave drive 10 consecutive times. • Response from the slave drive timed out 10 consecutive times. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 582 Drive 0 is excluded. bit 3 4: Drive 4 5: Broadcast Messages (run command and frequency reference) bit 4 0: Read, 1: Write bit 5 - F Reserved 15CF Register number 15D0 Data (write register) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 583 1: Drive 1 bit 9 2: Drive 2 bit A 3: Drive 3 bit B 4: Drive 4 5: Broadcast Messages (run command and frequency reference) bit C - Reserved 15F0 Register number 15F1 Data (write register) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 584 2 : Fast Stop (Use C1-09) The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. The output terminal set for Fault [H2-01 to H2-03 = E] activates. 3 : Alarm Only YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 585 Be sure to set a node address that is different than all other node addresses. Do not set this parameter to 0. Incorrect parameter settings will cause AEr [Station Address Setting Error] errors and the L.ERR LED on the option will come on. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 586 Sets the gateway mode operation and the number of connected slave drives. (0 to 4) 0 : Disabled 1 : Enabled: 1 Slave Drives 2 : Enabled: 2 Slave Drives 3 : Enabled: 3 Slave Drives 4 : Enabled: 4 Slave Drives YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 587 To enable the MEMOBUS register set in F6-24, set SEL_MON2/1 to 0FH or set SEL_MON3/4 and SEL_MON 5/6 to 0FH. Bytes of the response data enable the MEMOBUS register content that was set F6-24. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 588 F6-32: PROFIBUS-DP Data Format Select Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-32 PROFIBUS-DP Data Format Select (03CD) Sets the data format of PROFIBUS-DP communication. Restart the drive after you change the (0 - 5) parameter setting. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 589 Be sure to set a MAC address that is different than all other node addresses. Do not set this parameter to 0. Incorrect parameter settings will cause AEr [Station Address Setting Error] errors and the MS LED on the option will flash. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 590 Sets the function to see the actual DeviceNet communications speed using the keypad. This (0 - 2) parameter functions as a monitor only. 0 : 125 kbps 1 : 250 kbps 2 : 500 kbps YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 591 (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-64 to F6-67 Dynamic Out Assembly 0000h 109 Param 1 to 4 (03DF - 03E2) Sets Configurable Outputs 1 to 4 written to the MEMOBUS register. (0000h - FFFFh) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 592 • Use parameters F7-01 to F7-04 [IP Address 4] to set the IP Address. Be sure to set a different IP address for each drive on the network. • Also set parameters F7-01 to F7-12. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 593 OLV/PM AOLV/PM EZOLV F7-11 Gateway Address 3 (03EF) Sets the third octet of the gateway address of the connected network. (0 - 255) Note: Set this parameter when F7-13 = 0 [Address Mode at Startup = Static]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 594 F7-15: Communication Speed Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F7-15 Communication Speed Selection (03F3) Sets the communications speed. (10, 100 - 102) 10 : 10/10 Mbps 100 : 100/100 Mbps 101 : 10/100 Mbps YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 595 Sets Output Assembly 116. The drive writes the values from Output Assembly 116 to the MEMOBUS/Modbus address register that is stored for each parameter. The drive will not write F7-28- F7-32 the values from Output Assembly 116 to the registers when the MEMOBUS/Modbus address is 0. (0370 - 0374) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 596 OLV/PM OLV/PM AOLV/PM EZOLV F7-66 PZD7 Write (0786) Sets the MEMOBUS/Modbus address for PZD7 (PPO output). A value of 0, 1, or 2 will disable the PZD7 (PPO output) write operation to the MEMOBUS/Modbus register. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 597 Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F7-74 PZD5 Read (078E) Sets the MEMOBUS/Modbus address for PZD5 (PPO Read). A value of 0 will disable the PZD5 (PPO Read) load operation from the MEMOBUS/Modbus register. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 598 Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F7-79 PZD10 Read (0793) Sets the MEMOBUS/Modbus address for PZD10 (PPO Read). A value of 0 will disable the PZD10 (PPO Read) load operation from the MEMOBUS/Modbus register. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 599: H: Terminal Function Selection

    DC Injection Braking Command Fast Stop (N.O.) Speed Search from Fmax Motor 2 Selection Speed Search from Fref Fast Stop (N.C.) Field Weakening Timer Function KEB Ride-Thru 1 Activate (N.C.) PID Disable KEB Ride-Thru 1 Activate (N.O.) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 600 When you initialize the drive for 3-Wire Initialization [A1-03 = 3330], the default setting is 0. ■ H1-06: Terminal S6 Function Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H1-06 Terminal S6 Function Selection (0403) Sets the function for MFDI terminal S6. (0 - 1FF) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 601 When MFDI terminal S5 activates, it will operate the function set to H1-05 [Terminal S5 Function Selection] and the function set to H1-25 at the same time. When the setting value is F, the function is disabled. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 602: Mfdi Setting Values

    If the 3-wire sequence is set to a terminal that is not MFDI terminals S1 and S2, these terminals will be the input terminals for Forward run/Reverse run command. The drive will automatically set terminal S1 to Run command (RUN) and terminal S2 to Stop command (STOP). YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 603 The keypad is the Frequency reference source and Run command source. OFF : REMOTE The frequency reference and Run command settings are set in b1-01, b1-02 [Frequency Reference Selection 1/2] or b1-15, b1-16 [Run Command Selection 1/2]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 604 Baseblock command to stop drive output. If you enter the baseblock command, the motor will suddenly coast and the load will slip, which can cause serious injury or death. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 605 Analog Terminal Enable Selection Sets the command that enables or disables the terminals selected in H3-14 [Analog Input Terminal Enable Sel]. ON : Terminal selected with H3-14 is enabled OFF : Terminal selected with H3-14 is disabled YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 606 Table 12.56 Up Command and Down Command Command status Drive operation Up command (10) Down command (11) Keeps the current frequency reference. Increases the frequency reference. Decreases the frequency reference. Keeps the current frequency reference. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 607 Sets the command to use a push button switch to decrease the drive frequency reference. You must also set Setting 10 [Up Command]. ON : Decreases the frequency reference. OFF : Holds the current frequency reference. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 608 Sets the command to reset the current fault when the Run command is inactive. If the drive detects a fault, the drive will activate the fault relay output, turn off the output, and the motor will coast to stop. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 609 • You cannot switch between motors 1 and 2 during run. If you try to switch motors when they are running, it will cause a rUn error. • You must wait 200 ms minimum to input a Run command. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 610 Refer to “C1: Accel & Decel Time” for more information. ■ 1B: Programming Lockout Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Programming Lockout Sets the command to prevent parameter changes when the terminal is OFF. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 611 Signal Input Method from External Fault Detection Method Stopping Method Peripheral Devices Setting Detected Continuous Always Ramp to Stop Coast to Stop Fast Stop N.O. N.C. during RUN Operation Detected (Fault) (Fault) (Fault) Only (Alarm Only) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 612 PID Soft Starter Disable Sets the PID soft starter function. ON : Disabled Disables b5-17 [PID Accel/Decel Time]. OFF : Enabled Enables b5-17 [PID Accel/Decel Time]. Note: Refer to “PID control block diagram” for more information. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 613 Reverse RUN (2-Wire) Sets the Forward Run command for 2-wire sequence 1. Set this function and H1-xx = 40 [Forward Run Command (2-Wire Seq)] at the same time. ON : Reverse Run OFF : Run Stop YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 614 47: Node Setup (CANopen) Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Node Setup (CANopen) Sets the function in CANopen communications to start the Node Setup function to set the drive node address from the host controller. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 615 Refer to “d6: Field Weak & Field Force” for more information. ■ 65: KEB Ride-Thru 1 Activate (N.C.) Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV KEB Ride-Thru 1 Activate (N.C.) Sets operation of the KEB1 function through the KEB Ride-Thru 1 (N.C.). YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 616 OLV/PM AOLV/PM EZOLV Up 2 Command Sets the function to increase the frequency reference bias value to accelerate the motor when the terminal is activated. Set this function and H1-xx = 76 [Down 2 Command] together. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 617 • During acceleration or deceleration, when the frequency reference increases or decreases more than d4-07, the drive holds the bias value until the output frequency and the actual frequency reference agree (speed agreement). YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 618 [Multi-Function Input Setting Err]. • Refer to “KEB Ride-Thru function” for more information. ■ 7C: Short Circuit Braking (N.O.) Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Short Circuit Braking (N.O.) Sets operation of Short Circuit Braking (N.O.). YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 619 OLV/PM AOLV/PM EZOLV DWEZ Disable Sets operation of the DriveWorksEZ program saved in the drive. Note: Set A1-07 = 2 [DriveWorksEZ Function Selection = Digital input] to use this function. ON : Disabled OFF : Enabled YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 620: H2: Digital Outputs

    Braking Transistor Fault (rr) Frequency Detection 4 Braking Resistor Overheat (rH) Torque Detection 1 (N.C.) Pole Position Detection Complete Torque Detection 2 (N.O.) Modbus Reg 1 Status Satisfied Torque Detection 2 (N.C.) Modbus Reg 2 Status Satisfied YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 621 Figure 12.74 Functional Block Diagram of Logical Operation Output for MFDO 1 Table 12.63 MFDO Logical Operation Table Logical Operation Selection Logical Operation Expression Logical Operation Notation H2-61, H2-64, H2-67 A=B=1 A=1 or B=1 A=0 or B=0 A=B=0 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 622: H2 Mfdo Parameters

    Sets the unit for the output signal when H2-01 to H2-03 = 39 [MFDO Function Selection = Watt (0437) (0 - 4) Hour Pulse Output]. This output is input to the Watt hour meter or PLC through a 200 ms pulse signal. This parameter sets the kWh unit for each pulse output. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 623 Sets the bit of the MEMOBUS/Modbus register output to the MFDO terminal. (0000 - FFFF) Sets the bit of the register that is output to Modbus Reg 2 Status Satisfied [H2-01 to H2-03 = 63] and uses the address in H2-09 [Modbus Register 2 Address Select]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 624 Comparator 1 Off-Delay 0.0 s Time (1545) Sets the off-delay time for comparator 1. (0.0 - 600.0 s) Note: For information on the comparator function, refer to 66: Comparator1 on page 640 67: Comparator2 on page 640. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 625 Comparator 2 Off-Delay 0.0 s Time (154B) Sets the off-delay time for comparator 2. (0.0 - 600.0 s) Note: For information on the comparator function, refer to 66: Comparator1 on page 640 67: Comparator2 on page 640. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 626 [H2-01 to H2-03 = E] activates. 3 : Alarm Only The keypad shows CP2 and the drive continues operation at the current frequency reference. Note: The output terminal set to Alarm [H2-01 to H2-03 = 10] activates. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 627 (0 - 8) and H2-60 [Term MA,MB,MC Secondary Function]. Expert Note: Refer to Output of Logical Operation Results of MFDO on page 621 for more information about the relation between parameter settings and logical operations. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 628: Mfdo Setting Value

    0.1 s Time (1B4E) Sets the minimum ON time used to output the logical calculation results from terminal P2-C2. (0.0 - 25.0 s) Expert ◆ MFDO Setting Value Selects the function configured to a MFDO. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 629 Speed Agree 1 The terminal activates when the output frequency is in the range of the frequency reference ± L4-02 [Speed Agree Detection Width]. Note: The detection function operates in the two motor rotation directions. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 630 ON : The output frequency is less than the value of L4-01 or does not exceed the value of L4-01 + L4-02. OFF : The output frequency is higher than the value of L4-01 + L4-02. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 631 The terminal activates when the DC bus voltage or control circuit power supply is less than the voltage set with L2-05 [Undervoltage Detection Lvl (Uv1)]. The terminal also turns on when there is a fault with the DC bus voltage. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 632 The terminal activates when the mounting-type braking resistor is overheating or when there is a braking transistor fault. ■ E: Fault Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Fault The terminal activates when the drive detects a fault. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 633 The terminal activates when the output frequency is in the range of L4-03 [Speed Agree Detection Level(+/-)] ± L4-04 [Speed Agree Detection Width(+/-)] and in the range of the frequency reference ± L4-04. Note: The detection level set with L4-03 is a signed value. The drive will only detect in one direction. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 634 L4-03 - L4-04. Note: The detection level set with L4-03 is a signed value. The drive will only detect in one direction. ON : The output frequency is higher than the value of L4-03. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 635 • When L6-04 ≥ 5, the drive will detect when the output current/torque is less than the detection level of L6-05 for longer than the time set in L6-06. • Refer to “L6: Torque Detection” for more information. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 636 The terminal activates when the electronic thermal protection value of the motor overload protective function is a minimum of 90% of the detection level. Note: Refer to “L1-01: Motor Overload (oL1) Protection” for more information. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 637 37: During Frequency Output Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV During Frequency Output The terminal activates when the drive outputs frequency. ON : The drive outputs frequency. OFF : The drive does not output frequency. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 638 The terminal activates when the drive detects FbL [PID Feedback Loss]. The drive detects FbL [PID Feedback Loss] when the PID feedback value < b5-13 [PID Feedback Loss Detection Lvl] for longer than the time set in b5-14 [PID Feedback Loss Detection Time]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 639 The terminal activates when the braking resistor overheats and the drive detects an rH [Braking Resistor Overheat] fault. The braking resistor overheats when the deceleration time is short and there is too much motor regeneration energy. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 640 The terminal activates if the monitor value set with H2-26 [Comparator 2 Monitor Selection] is not in the range of the values of H2-27 [Comparator 2 Lower Limit] and H2-28 [Comparator 2 Upper Limit] for the time set in H2-30 [Comparator 2 On- Delay Time]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 641: H3: Analog Inputs

    Use H3-02 and H3-10 [MFAI Function Select] to set functions. Table 12.64 MFAI Setting Values Setting Setting Function Reference Function Reference Value Value Frequency Reference Auxiliary Frequency Reference 1 Frequency Gain Auxiliary Frequency Reference 2 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 642 You can set the MFAI function to MEMOBUS/Modbus register15C1 to 15C3 (Hex.) [Mbus Reg 15C1h through 15C3h Input Function]. Use H3-40 to H3-42 [Mbus Reg 15C1h through 15C3h Input Function] to set the function and use H3-43 [Mbus Reg Inputs FilterTime Const] to set the input filter. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 643: H3: Mfai Parameters

    H3-03: Terminal A1 Gain Setting Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H3-03 Terminal A1 Gain Setting 100.0% (0411) Sets the gain of the analog signal input to MFAI terminal A1. (-999.9 - +999.9%) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 644 When 10 V (or 20 mA) is input, this parameter sets the reference quantity for the function set for terminal A2 as a percentage. Use this parameter and H3-12 [Terminal A2 Bias Setting] to adjust the characteristics of the analog input signal to terminal A2. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 645 Adds the offset value for the analog input value. For voltage input, this parameter will set the offset when a signal of 0 V is input. For current input, this parameter will set the offset when a signal of 4 mA [H3-09 = 2] or 0 mA [H3-09 = 3] is input. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 646: Multi-Function Analog Input Terminal Settings

    Function Description OLV/PM OLV/PM AOLV/PM EZOLV Frequency Gain The drive multiplies the analog frequency reference with the input value from the MFAI set with this function. Example: When you set frequency gain for terminal A2 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 647 (10 V or 20 mA) is 100%. When you enable C1-01 [Acceleration Time 1], the acceleration time is: Acceleration Time 1 = Setting value of C1-01 × acceleration and deceleration time gain / 100 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 648 Enters a signal to adjust the stall prevention level during run if the drive rated current is 100%. Note: The drive will use the smaller value of these values for Stall Prevent Level during Run: • Multi-function analog input terminal analog input value • L3-06 [Stall Prevent Level during Run] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 649 L1-04. If the drive incorrectly detects motor overheating problems, set L1-05. ■ F: Not Used Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Not Used Use this setting for unused terminals or to use terminals in through mode. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 650 • You can change parameter values after you do Auto-Tuning. • Use a system that will not let the vertical axis fall if the drive fails. Figure 12.96 shows the relation between torque limits from parameters and torque limits from analog input. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 651 Enters the PID differential feedback value if the full scale analog signal (10 V or 20 mA) is 100%. The drive uses the deviation between the PID feedback and the differential feedback value signals to calculate the PID input. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 652: H4: Analog Outputs

    Figure 12.97 Analog Output Gain/Bias Configuration Example 1 For example, when the parameter value set to analog output is 0, and a 3 V signal is to be output to terminal AM, set H4-03 [AM Analog Output Bias] = 30%. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 653 Signal Level Select] to set the signal level. ■ H4-07: Terminal AM Signal Level Select Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H4-07 Terminal AM Signal Level Select (0423) Sets the MFAO terminal AM output signal level. (0, 2) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 654: H5: Memobus/Modbus Communication

    0 : 1200 bps 1 : 2400 bps 2 : 4800 bps 3 : 9600 bps 4 : 19.2 kbps 5 : 38.4 kbps 6 : 57.6 kbps 7 : 76.8 kbps 8 : 115.2 kbps YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 655 OLV/PM AOLV/PM EZOLV H5-06 Drive Transmit Wait Time 5 ms (042A) Sets the time to wait to send a response message after the drive receives a command message (0 - 65 ms) from the master. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 656 The drive uses bit 0 in command data 0001H of the MEMOBUS register in the motor Run command (bit 0 = 1) and the stop command (bit 0 = 0). The drive uses bit 1 in the direction of motor rotation command (Forward run (bit1 = 0) or Reverse run (bit 1 = 1)). YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 657 (0, 1) 15DFH). 0 : Disabled 1 : Enabled If you set H5-22 = 1 and H1-xx = 62 [Speed Search from Fref] at the same time, the drive will detect oPE03 [Multi-Function Input Setting Err]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 658: H6: Pulse Train Input/Output

    When b1-01 [Frequency Reference Selection 1] or b1-15 [Frequency Reference Selection 2] = 4 [Pulse Train Input], the drive inputs the frequency reference received from terminal RP. 1 : PID Feedback Value The drive inputs the PID control feedback value received from terminal RP. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 659 Terminal RP Frequency 1440 Hz Scaling (042D) Sets the frequency of the pulse train input signal used when the item selected with H6-01 (100 - 32000 Hz) [Terminal RP Pulse Train Function] is input at 100%. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 660 Figure 12.102 Circuit Diagram When Used as the Sourcing Output • Use the pulse train monitor as the sinking input External Power Supply (V) 12 VDC ± 10%, 15 VDC ± 10% Sinking current (mA) 16 mA or less YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 661: H7: Virtual Mfio Selection

    Incorrect function settings can cause serious injury or death. Figure 12.104 Virtual Analog I/O Functional Block Diagram H7-10 H7-11 H7-01 [Virtual Multi-Function [Virtual Output [Virtual Multi-Function Output 1] 1 Delay Time] Input 1] Figure 12.105 Virtual Digital I/O Functional Block Diagram YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 662 H7-11: Virtual Output 1 Delay Time Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H7-11 Virtual Output 1 Delay 0.1 s Time (11A5) Sets the minimum ON time for virtual digital output 1. (0.0 - 25.0 s) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 663 (0 - 32) Expert ■ H7-31: Virtual Analog Input Gain Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H7-31 Virtual Analog Input Gain 100.0% (1178) Sets the virtual analog input gain. (-999.9 - 999.9%) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 664 H7-42: Virtual Analog Output FilterTime Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H7-42 Virtual Analog Output 0.00 s FilterTime (1165) Sets the time constant for a primary filter of the virtual analog output. (0.00 - 2.00 s) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 665: L: Protection Functions

    The electronic thermal protector of the drive uses these items to calculate motor overload tolerance and supply overload protection for the motor: • Output Current • Output Frequency YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 666 Use this setting for drive-dedicated motors with a speed range for constant torque of 1:10. The speed control for this motor is 10% to 100% when at 100% load. Operating slower than 10% speed at 100% load will cause motor overload. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 667 Use this setting with a PM motor for constant torque that has a speed range for constant torque of 1:500. The speed control for this motor is 0.2% to 100% when at 100% load. Operating slower than 0.2% speed at 100% load will cause motor overload. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 668 Shows the motor protection operation time characteristics when the overload occurs immediately after starting operation from a complete stop. • Hot start Shows the motor protection operation time characteristics when overload occurs from continuous operation below the motor rated current. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 669 OLV/PM AOLV/PM EZOLV L1-05 Motor Thermistor Filter 0.20 s Time (0484) Sets the primary delay time constant for the PTC input signal entered to the drive. This parameter (0.00 - 10.00 s) prevents accidental motor overheat faults. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 670 L1-23: Leakage Current Filter Time2 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L1-23 Leakage Current Filter Determined by C6-02 Time2 (0769) Sets the leakage current detection reduction filter time constant during acceleration/deceleration. (0.0 - 60.0 s) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 671: L2: Power Loss Ride Through

    The KEB operation will start as specified in L2-29. Note: If you try to set KEB Ride-Thru 1 and 2 to the MFDI terminals at the same time, it will trigger oPE03 [Multi-Function Input Setting Err]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 672 Use the Momentary Power Loss Ride-Thru Time and KEB Ride-Thru to Cancel KEB Operation shows an example with this configuration: • L2-01 = 3. • Use KEB Ride-Thru 1 [H1-xx = 65, 66] or KEB Ride-Thru 2 [H1-xx = 7A, 7B]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 673 Use the KEB Ride-Thru to Cancel KEB Operation when Restoration of Power Occurs while the Control Power (Power Supply to the Control Board) is Maintained shows an example with this configuration: • L2-01 = 4. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 674 • Configure the drive to turn ON the Run command while the KEB function is operating. If you turn off the Run command, the drive will not accelerate back to speed when you return power. • A dynamic braking option is necessary for System KEB Ride-Thru 1 [L2-29 = 2].. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 675 If there is large speed or current ripple, decrease the value in 0.05 unit increments. Gain Note: If the setting value is too low, then the drive will have unsatisfactory DC bus voltage control response. The drive can detect ov or Uv1. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 676 If the drive detects momentary power loss, the drive will use regenerative energy from the motor and ramp to stop. When you return power to the drive, the drive will continue to decelerate until the motor comes to a full YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 677 If the low voltage detection level is near the lower limit value of L2-05, the drive will detect Uv1 during KEB Ride-Thru operation. Do not set the value too low when you use the KEB Ride-Thru function. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 678 Decreases the output frequency in steps to quickly set the motor to a regenerative condition. Use this formula to calculate the value: Output frequency reduction = Motor rated slip before KEB operation × (L2-08/100) × 2 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 679 The drive monitors the DC bus voltage and uses regenerative energy from the motor to hold the DC bus voltage at the level set in L2-11 [KEB DC Bus Voltage Setpoint]. The KEB operation continues and the deceleration rate changes as specified by C1-09 [Fast Stop Time]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 680: L3: Stall Prevention

    The stall prevention function will let the motor get to the set speed without stalling and it is not necessary for you to change the acceleration or deceleration time settings. You can set a separate stall prevention functions for acceleration, operating at constant speeds, and deceleration. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 681 When the output current is more than the value set in L3-02 [Stall Prevent Level during Accel], the drive stops acceleration. Deceleration is stopped once the output current falls below the value set in L3-02 - 15%. The Stall Prevention function level automatically falls for constant output ranges. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 682 This function uses the L3-02 value to limit the output current and automatically adjusts the acceleration rate. When the load (output current) increases to more than the current limit level during acceleration, the drive automatically adjusts the acceleration rate. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 683 L3-04: Stall Prevention during Decel Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L3-04 Stall Prevention during Decel (0492) Sets the method that the drive will use to prevent overvoltage faults when decelerating. (Determined by A1-02) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 684 L3-04 = 0. If an ov occurs, set L3-04 = 3. 3 : General Purpose w/ DB resistor A braking resistor is necessary for this setting. The braking resistor and the drive work together for the Stall Prevention during deceleration function. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 685 C1-04 [Deceleration Time 2]. 3 : Intelligent (Ignore Decel Ramp) Enabled when A1-02 = 8 [EZOLV]. The drive operates with the largest possible output current to prevent motor stalling. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 686 This value is initialized when E1-01 [Input AC Supply Voltage] is changed. Sets this parameter for any of the following circumstances. • L3-11 = 1 [OV Suppression Function Select = Enabled]. • L3-04 = 2 [Decel Stall Prevention Selection = Automatic Decel Reduction]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 687 0 : Use L3-06 for Entire Speed Range The drive uses the level set in L3-06 [Stall Prevent Level during Run] through the full speed range. 1 : Automatic Reduction @ CHP Region YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 688 When Auto-Tuning changes the value of E2-11 [Motor Rated Power (kW)], the drive will automatically set this parameter to the value for a Yaskawa standard motor (4 poles). When you use a PM motor, the drive uses the value in E5-01 [PM Motor Code Selection] to change L3-24.
  • Page 689 L3-40: Current Limit S-Curve @ Acc/Dec Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L3-40 Current Limit S-Curve @ Acc/Dec (11D4) Sets the function to enable and disable the best S-curve characteristic used for current-limited (0, 1) acceleration. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 690: L4: Speed Detection

    Set H2-01 to H2-03 = C [MFDO Function Selection = Frequency Reference Loss] to enable this function. If the frequency reference is less than 10% in 400 ms, the drive detects frequency reference loss. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 691 • When you set H2-xx [MFDO Function Select] to these functions: Setting Value Function Setting Value Function Speed Agree 1 Frequency Detection 2 User-Set Speed Agree 1 Speed Agree 2 Frequency Detection 1 User-Set Speed Agree 2 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 692: L5: Fault Restart

    Uv1 is the target for the auto restart process when L2-01 = 1, 2, 3, or 4 [Power Loss Ride Through Select = Enabled for L2-02 Time, Enabled while CPU Power Active, Kinetic Energy Backup: L2-02, or Kinetic Energy Backup: CPU Power]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 693 (0000 - 1111) oL1, oL2, oL3, and oL4, in order. 0000 : Disabled 0001 : Enabled (—/—/—/oL4) 0010 : Enabled (—/—/oL3/—) 0011 : Enabled (—/—/oL3/oL4) 0100 : Enabled (—/oL2/—/—) 0101 : Enabled (—/oL2/—/oL4) 0110 : Enabled (—/oL2/oL3/—) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 694: L6: Torque Detection

    You can use the undertorque detection function to detect these conditions, for example: • Machine belt cuts • Unusual operation of the electromagnetic contactor on the drive output side • Clogged output side air filters in fans and blowers YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 695 L6-02 for the time set in L6-03. Parameter L6-01 sets the operation after detection. When you use Overtorque/Undertorque Detection 2, set the operation in L6-04, L6-05, and L6-06. Set the terminal that outputs an alarm in H2-01 to H2-03. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 696 L6-02 for the length the time set in L6-03. 0 : Disabled The drive will not detect overtorque or undertorque. 1 : oL @ Speed Agree - Alarm only YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 697 Detection Level 2] for the length of time set in L6-06 [Torque Detection Time 2]. The drive detects undertorque if the motor current or output torque is less than the level set in L6-05 for the length the time set in L6-06. 0 : Disabled The drive will not detect overtorque or undertorque. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 698 Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L6-08 Mechanical Fatigue Detect Select (0468) Sets the speed where the drive detects mechanical deterioration and how the drive operates (0 - 8) (operation status) after detection. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 699 Sets the time for mechanical deterioration detection. (046A) (0.0 - 10.0 s) When the detection conditions set in L6-08 [Mechanical Weakening Detect Ope] continue for the time set in L6- 10, the drive will detect mechanical weakening. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 700: L7: Torque Limit

    • The drive output current limits maximum output torque. The torque limit is 150% of the rated output current for HD and to 120% of the rated output current for ND. The actual output torque is not more than the limits of the drive rated output current when you set the torque limit to a high value. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 701 • You must think about drive capacity when a large quantity of torque is necessary. If you set the value too high, the drive can detect oC [Overcurrent]. • If you set the value too low with large loads, the motor can stall. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 702: L8: Drive Protection

    (0, 1) (3% ED) installed on the heatsink. 0 : No Disables braking resistor protection. Use this setting for dynamic braking options that are not Yaskawa ERF series braking resistors. 1 : Yes Enables protection for Yaskawa ERF series braking resistors.
  • Page 703 H2-03 = 4D] activates. When the alarm is not output during deceleration, the drive accelerates until it is at the frequency reference that was applicable before the alarm was turned off. Figure 12.128 shows the output of the alarm and the drive operation at a decreased output frequency. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 704 The output turns off and the motor coasts to stop. 2 : Fault when two phases are lost If the drive loses more than one output phase, it will trigger LF [Output Phase Loss]. The output turns off and the motor coasts to stop. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 705 Refer to Derating Depending on Ambient Temperature on page 324 for information about derating as specified by ambient temperature. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 706 Note: Contact Yaskawa or your nearest sales representative for consultation before disabling this function at low speeds. Frequent operation of drives under conditions of high output current in low speed ranges may shorten the service life of the drive IGBT due to heat stress.
  • Page 707 OLV/PM AOLV/PM EZOLV L8-40 Carrier Freq Reduction Off- Determined by A1-02 Delay (04F1) Sets the length of time until the automatically reduced carrier frequency returns to the condition (0.00 - 2.00 s) before the reduction. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 708 Sets the protection function for the internal braking transistor. (0, 1) 0 : Disable Disables braking transistor protection. Use this setting, if enabling the braking transistor can cause an rF [Braking Resistor Fault] in these conditions: YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 709 L8-95: Low Speed Pull-out Amount Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L8-95 Low Speed Pull-out Amount Sets the average count of LSo [Low Speed Motor Step-Out] detections. (077F) (1 - 50 times) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 710: 12.10 N: Special Adjustment

    Usually it is not necessary to change this parameter. Expert Note: When you set n1-05 = 0, the value set in n1-02 [Hunting Prevention Gain Setting] is effective when the motor rotates in reverse. Adjust this parameter in these conditions: YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 711: N2: Auto Freq Regulator (Afr)

    If the load inertia is large, increase the setting value in 50 ms increments and examine the response. • If torque is not sufficient with a heavy load or if you must increase torque or speed responsiveness, decrease the setting value in 10 ms increments and examine the response. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 712: N3: High Slip Braking (Hsb) And Overexcitation Braking

    • Motor loss increases during high slip braking. Use this function when the duty time factor is 5% ED or less and the braking time is 90 seconds or less. The load inertia and motor characteristics have an effect on the braking time. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 713 Sets the amount by which the output frequency is to be lowered during high-slip braking, as a (1 - 20%) percentage of E1-04 [Maximum Output Frequency], which represents the 100% value. Expert When you must detect ov [DC Bus Overvoltage] during high-slip braking, set this parameter to a large value. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 714 [Overcurrent], oL1 [Motor Overload], and oL2 [Drive Overload]. Decrease the value of n3-21 [HSB Current Suppression Level] to prevent oC and oL. • Regular use of overexcitation deceleration or extended periods of overexcitation deceleration can increase internal motor temperatures. Decrease the setting value in these conditions. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 715: N5: Feed Forward Control

    Set A1-02 = 6 [Control Method Selection = Advanced Open Loop Vector Control for PM] to enable feed forward control. Note: • You cannot use feed forward control to increase responsiveness in applications where you apply loads externally during run at constant speed. • You cannot use feed forward control with motor 2. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 716 • T = Motor rated torque (N m) rated You can also use this formula to find the motor acceleration time: • f = Motor rated frequency (Hz) rated • P = Number of motor poles YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 717 (Range) OLV/PM OLV/PM AOLV/PM EZOLV n5-04 Speed Response Frequency Determined by A1-02 Sets the response frequency for the speed reference. Usually it is not necessary to change this (05B3) (0.00 - 500.00 Hz) parameter. Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 718: N6: Online Tuning

    Sets the response gain related to changes in the load. (10 - 1000) Expert Note: To make tracking related to load changes better, increase the setting value in 5-unit increments. If oscillation occurs during load changes, decrease the setting value in 5-unit increments. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 719 Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV n7-19 Flux Error Compensation 5000% Gain (3128) Sets the gain for magnetic flux compensation. Usually it is not necessary to change this setting. (0 - 50000%) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 720: N8: Pm Motor Control Tuning

    Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV n8-21 Motor Back-EMF (Ke) 0.90 Gain (0554) Sets the gain for speed estimation. Usually it is not necessary to change this setting. (0.80 - 1.00) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 721 • Set n8-35 = 1 [Initial Pole Detection Method = High Frequency Injection] or n8-57 = 1 [HFI Overlap Selection = Enabled] to enable this parameter. • The drive automatically calculates this value when High Frequency Injection Auto-Tuning completes successfully. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 722 • Slightly reduce this value if there is too much current when driving a light load at a constant speed. • Increase the setting value in steps of 5% when hunting or vibration occurs during run at constant speed. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 723 Motor to Load Inertia Ratio (056E) Sets the ratio between motor inertia and machine inertia. (0 - 3) Adjust in the following situations. • If torque and speed response is unsatisfactory, gradually increase the setting from 0. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 724 Sets the output voltage limit to prevent saturation of the output voltage. Usually it is not necessary to change this parameter. (200 V Class: 0.0 to 230.0 Expert V, 400 V Class: 0.0 to 460.0 Set this parameter lower than the input power supply voltage. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 725 • If n8-74 [Light Load Iq Level] > n8-75, the drive will detect oPE08 [Parameter Selection Error]. • The change is linear between n8-74 and n8-75 and the level of the pull-in current from n8-48 to n8-78 [Medium Load Id Current]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 726 Run command and cause serious injury or death. When you use a Yaskawa motor, check the motor nameplate for an “Si” value and set this parameter ≥ "Si × 2". Consult the motor manufacturer for information about maximum setting values.

  • Page 727: Na: Pm Motor Control Tuning

    Usually it is not necessary to change this setting. Expert Note: Enabled when n8-94 = 1 [Flux Position Estimation Method = Speed Feedback]. ◆ nA: PM Motor Control Tuning nA parameters make adjustments for controlling PM motors. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 728 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV nA-01 Observer Calc Gain 3 30.0 (3129) Sets the gain for speed estimation. Usually it is not necessary to change this setting. (0.0 - 1000.0) Expert YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 729: 12.11 O: Keypad-Related Settings

    B - Configure display regions with o1-41, o1-43, and o1-45. Analog Gauge Display A - Select Ux-xx [Monitors] with o1- C - Select display ranges with o1-55. B - Configure display regions with o1-56. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 730 Frequency Display Unit Selection Default Name Description (Hex.) (Setting Range) OLV/PM OLV/PM AOLV/PM EZOLV o1-03 Frequency Display Unit Determined by A1-02 Selection (0502) Sets the display units for the frequency reference and output frequency. (0 - 3) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 731 When you set o1-04 = 1 [min (r/min) unit], you must also use these parameters to set the motor pole count: • E2-04 [Motor Pole Count] • E5-04 [PM Motor Pole Count] • E9-08 [Motor Pole Count] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 732 Sets a maximum of 12 monitors as user monitors. This parameter is only available when using an (11AD - 11B8) o1-25: 102 LCD keypad. o1-26: 103 o1-27 to o1-35: 0 (0, 101 - 999) These parameters save the monitor items selected by the LCD keypad [Custom Monitor]. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 733 When the backlight is off, push a key on the keypad to temporarily turn the backlight on. After the backlight turns on, it will turn off automatically after the time set in o1-38 is expired. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 734 This parameter is only available when using an LCD keypad. 0 : +/- Area ( - o1-44 ~ o1-44 ) 1 : + Area ( 0 ~ o1-44 ) 2 : - Area ( - o1-44 ~ 0 ) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 735 (11CA) Sets the horizontal axis maximum value used to display the monitor set in o1-25 [Custom Monitor (-300.0 - +300.0%) 2] as a trend plot. This parameter is only available when using an LCD keypad. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 736: O2: Keypad Operation

    LO/RE Key Function Selection (0505) (0, 1) Sets the function that lets you use to switch between LOCAL and REMOTE Modes. 0 : Disabled You cannot use to switch between LOCAL and REMOTE Modes. 1 : Enabled YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 737 Set o2-03 = 2 then push to clear the user parameter setting values. The drive will automatically reset o2-03 to 0. If you delete the user parameter setting values, you cannot set A1-03 = 1110 to initialize parameters. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 738 Detection (050A) Sets the function that stops the drive if you disconnect the keypad connection cable from the drive (0, 1) or if you damage the cable while the keypad is the Run command source. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 739 The keypad shows the L24v [Loss of External Power 24 Supply] indicator when the drive detects the loss of the 24-V external power supply. Note: H2-xx = 10 [MFDO Function Selection = Minor Fault] will not output a minor fault signal. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 740: O3: Copy Function

    Sets the copy function when o3-01 = 1 [Copy Keypad Function Selection = Backup (drive → (0, 1) keypad)]. Note: When you select [Parameter Backup] on the keypad menu screen to do the backup function, the drive automatically sets o3-02 = 1. 0 : Disabled YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 741 Note: The drive can write data to the keypad a maximum of 100,000 times. If you write data to the keypad more than 100,000 times, you must replace the keypad. 0 : Every 10 minutes YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 742: O4: Maintenance Mon Settings

    When you replace a drive, set o4-05 = 0 to reset U4-05. When the o4-05 setting changes, the count of U4-05 starts again as specified by the setting of o4-05. After you complete the configuration, o4-05 automatically resets to 0. Note: The maintenance period changes for different operating environments. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 743 Resets the monitor values for U4-02 [Num of Run Commands], U4-24 [Number of Runs (Low)], (0, 1) and U4-25 [Number of Runs (High)]. 0 : No Reset Keeps the monitor values for U4-02, U4-24, and U4-25. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 744: O5: Log Function

    U1-01 [Frequency Reference] o5-04 Log Monitor Data 2 U1-02 [Output Frequency] o5-05 Log Monitor Data 3 U1-03 [Output Current] o5-06 Log Monitor Data 4 U1-07 [DC Bus Voltage] o5-07 Log Monitor Data 5 U1-08 [Output Power] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 745 ・Time in 24-hour format: HH:MM:SS Example data of [160107111230]: 11:12:30 on January 7, 2016 Model GA500 Drive model information Software number VSVA01011 Drive software number Control method selection Setting value (Hex.) of A1-02 [Control Method Selection] YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 746 Item Description Characters Attribute [02] shows that the record is a monitor data record. File number Generates the [xxx] part (a 3-digit decimal number) of the [GLOG0xxx.csv] filename of the log data in hexadecimal format. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 747 Note: Set the U monitor number you will log. For example, to show U1-02 [Output Frequency], set o5-04 = 102. When it is not necessary to set data log monitor, set this parameter to 000. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 748 Note: Set the U monitor number you will log. For example, to show U1-01 [Frequency Reference], set o5-09 = 101. When it is not necessary to set data log monitor, set this parameter to 000. YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 749 For example, to show U1-01 [Frequency Reference], set o5-12 = 101. When it is not necessary to set data log monitors, set this parameter to 000. You cannot select U2 monitor [Fault Trace] or U3 Monitor [Fault History]. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 750: 12.12 T: Auto-Tuning

    Auto-Tuning automatically sets parameters E3-xx and E4-xx for motor 2. Make sure that you connect motor 2 to the drive for Auto-Tuning. ■ T1-01: Auto-Tuning Mode Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T1-01 Tuning Mode Selection Determined by A1-02 Sets the type of Auto-Tuning. (0701) (Determined by A1-02) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 751 T1-07: Motor Base Speed Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T1-07 Motor Base Speed 1450 min (r/min) (0707) Sets the motor base speed for Auto-Tuning (min (r/min)). (0 - 35400 min (r/min)) YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 752 (200 V Class: 0.0 - 255.0 V, example on the motor test report, set the voltage in this parameter. If the no-load voltage is not 400 V Class: 0.0 - 510.0 V) available, do not change this parameter. YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 753: T2: Pm Motor Auto-Tuning

    12.12 T: Auto-Tuning Note: To get the same qualities as a Yaskawa 1000-series drive or previous series drive, set this parameter = T1-03 [Motor Rated Voltage]. ◆ T2: PM Motor Auto-Tuning T2 parameters set the Auto-Tuning input data for PM motor tuning.
  • Page 754 (0.00 - 600.00 mH) ■ T2-13: Back-EMF Units Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T2-13 Back-EMF Units Selection (0755) Sets the units that the drive uses to set the induced voltage constant. (0, 1) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 755: T3: Asr And Inertia Tuning

    T4-01: EZ Tuning Mode Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T4-01 EZ Tuning Mode Selection (3130) Sets the type of Auto-Tuning for EZOLV control. (0, 1) 0 : Motor Parameter Setting 1 : Line-to-Line Resistance YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 756 (0.10 - 650.00 kW) ■ T4-09: Number of Poles Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T4-09 Number of Poles Determined by E9-01 (3138) Sets the number of motor poles. (2 - 48) YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 757: Index

    Base frequency Minor Fault ............261 Parameter ............562 Base Frequency Fault ............... 245 Motor 2 Parameters..........567 Minor Fault ............261 Base voltage CPEr..............277 Motor 2 parameters..........568 CPF00..............246 Parameter ............563 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 758 Rating (Single-phase 200 V) ........316 Enter command ............217 Rating (Three-phase 200 V)........314 EP24v ..............264 Drive mode ............118 Er-01 ..............274 Drive Mode Unit Monitor Select ........730 Er-02 ..............274 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 759 Language selection ..........457 Switching between LOCAL/REMOTE... 476, 483, 540 LED status ............113 Upper and lower frequency limits ......546 Method of operation..........113 Frequency reference bias Remove ............41 Parameter ........... 548, 552 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 760 Number of motor poles ......... 569 Setting for termination resistor ......... 91 Rated current ............. 568 Mid point B frequency Rated Slip ............569 Motor 2 parameters..........568 V/f Pattern ............566 Parameter ............563 Motor Code Selection..........571 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 761 Access Level Selection ......... 457 Fault ............... 252 Automatic selection ..........474 Minor Fault ............265 Backup (drive to keypad) ........130 oH1 ..............252 Changing setting values......... 129 oH2 ..............265 Checking modified parameters ........ 128 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 762 Parameter ............525 oH2 ..............703 SC ..............257 oH3 ............194, 669 SCF..............258 oH4 ............195, 669 Screen ..............128 Output Current Overload ........708 SE............... 267 Overcurrent ............706 SEr..............258 rr ..............708 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 763 Main circuit terminals..........60 Braking Resistor ..........94 Checklist ............105 Fault ............... 258 Control circuit terminal block........86 Minor Fault ............268 Control circuit terminals ......... 82 Timer function DC reactor ............99 Parameter ............497 YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 764 Main circuit terminal block ........79 Main circuit terminals..........51 MEMOBUS/Modbus..........208 Motor ............... 51 Noise filter ............101 Thermal overload relay .......... 97 Wiring distance Drive and motor........... 75 Z pulse Auto-Tuning ..........135 YASKAWA SIEPC71061753A GA500 Technical Manual...

  • Page 765: Revision History

    Revision History Date of Publication Revision Number Section Revised Content March 2019 First Edition YASKAWA SIEPC71061753A GA500 Technical Manual...
  • Page 766 Specifications are subject to change without notice for ongoing product modifications and improvements. Original Instructions © 2019 YASKAWA Electric Corporation SIEPC71061753 Revision: A <0>-0 March 2019...

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