YASKAWA CIPR-GA50UВ001AJ Series Installation & Primary Operation

YASKAWA CIPR-GA50UВ001AJ Series Installation & Primary Operation

Finless-type ac drive, 200 v class, single-phase input: 1/6 to 3 hp, 200 v class, three-phase input: 1/6 to 25 hp, 400 v class, three-phase input: 1/2 to 25 hp
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YASKAWA AC Drive GA500
Finless-Type Drive
Installation & Primary Operation
Type:
Models:
CIPR-GA50UxxxxAJxx
200 V Class, Single-Phase Input: 1/6 to 3 HP
200 V Class, Three-Phase Input: 1/6 to 25 HP
400 V Class, Three-Phase Input: 1/2 to 25 HP
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Summary of Contents for YASKAWA CIPR-GA50UВ001AJ Series

  • Page 1 YASKAWA AC Drive GA500 Finless-Type Drive Installation & Primary Operation Type: CIPR-GA50UxxxxAJxx Models: 200 V Class, Single-Phase Input: 1/6 to 3 HP 200 V Class, Three-Phase Input: 1/6 to 25 HP 400 V Class, Three-Phase Input: 1/2 to 25 HP...
  • Page 2 This Page Intentionally Blank YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 3: Table Of Contents

    Normal Duty Rating (ND)......... . 28 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 4 Set the Input Signal for the MFAI Terminal A2 ......87 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 5 16. European Standards ......... 172 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 6 Validating the Safe Disable Function ....... . 232 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 7 Revision History ..........234 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 8: General Information

    Yaskawa is not responsible for how our products are incorporated into the final system design. In all cases, Yaskawa products should not be incorporated into a product or design as the exclusive or sole safety control function. All control functions are designed to dynamically detect failures and operate safely without exception.
  • Page 9 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 10: Warranty Information

    • This product is not designed and manufactured for use in life-support machines or systems. • Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power, or undersea relaying.
  • Page 11: Overview

    • Metal powder, oil, water, or other unwanted materials Surrounding • Radioactive or flammable materials Area • Harmful gas or fluids • Salt • Direct sunlight Keep wood and other flammable materials away from the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 12 • When you install the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and ground the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.
  • Page 13 • EZ Vector Control • V/f, OLV, and OLV/PM: 0.01 Hz to 590 Hz Frequency • AOLV/PM: 0.01 Hz to 270 Hz Control Range • EZOLV: 0.01 Hz to 120 Hz YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 14 You can use parameter settings for different limits in four quadrants in these control methods: • OLV Torque Limits • AOLV/PM • EZOLV Acceleration 0.0 s to 6000.0 s The drive can set four pairs of different acceleration and deceleration times. Deceleration Times YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 15: Moving The Drive

    Crush Hazard. Do not hold the drive by the keypad or front cover. Tighten the screws correctly when you move the drive. If the drive or covers fall, it can cause moderate injury. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 16: Receiving

    The product packaging contains the product and instruction manual. Examine the drive for damage or missing parts. Immediately contact the shipping company if the drive is damaged. The Yaskawa warranty does not cover damage from shipping. Examine the catalog code to make sure that you received the correct model. Examine the catalog code in the “C/C”...
  • Page 17 Output specifications Yaskawa Electric Corporation Input specifications D - Accreditation standards K - Catalog code E - Ambient temperature specification F - Enclosure protection design Figure 6.1 Nameplate Information Example YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 18: How To Read The Catalog Code

    Note: Drives with these specifications do not guarantee complete protection for the environmental conditions shown. Refer to Rated Output Current on page 19 for the rated output current by model. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 19: Rated Output Current

    Output kW (HP) kW (HP) 2001 0.1 (1/6) 0.2 (1/6) 2002 0.2 (1/4) 0.4 (1/4) 2004 0.4 (1/2) 0.75 (3/4) 2006 0.75 (1) 1.1 (1.5) 2010 1.5 (2) 2.2 (3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 20 5.5 (7.5) 11.9 4018 5.5 (10) 14.8 7.5 (10) 17.5 4023 7.5 (10) 18.0 11 (15) 23.4 4031 11 (15) 24.0 15 (20) 31.0 4038 15 (20) 31.0 18.5 (25) 38.0 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 21: Conditions

    • Metal powder, oil, water, or other unwanted materials • Radioactive or flammable materials. Surrounding Area • Harmful gas or fluids • Salt • Direct sunlight Keep wood and other flammable materials away from the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 22: Heatsink Plate Temperature

    • When you install the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and ground the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.
  • Page 23: Monitor Heatsink Plate Temperature

    • The accuracy is ±5 °C (41 °F) for heatsink plate temperatures between 50 °C to 100 °C (122 °F to 212 °F). • The installation environment has an effect on the temperature. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 24: Overheat Alarm Level

    Tightly push the drive heatsink plate against the metal surface (enclosure panel) for correct thermal transfer between the drive and the metal surface. Note: You cannot install finless-type drives side-by-side. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 25: Drive Watt Loss

    Table 7.5 Single-Phase 200 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss B001 B002 B004 B006 B010 B012 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 26 Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 4001 4002 4004 4005 4007 4009 4012 4018 14.8 4023 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 27: Heavy Duty Rating (Hd): Carrier Frequency = Default Setting

    Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 2001 2002 2004 2006 2010 2012 11.0 2021 17.6 2030 25.0 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 28: Normal Duty Rating (Nd)

    Table 7.11 Single-Phase 200 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss B001 B002 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 29 Table 7.13 Three-Phase 400 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 4001 4002 4004 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 30: Screw Sizes And Tightening Torques

    4018 - 4038 (17.7 - 22.1) NOTICE Damage to Equipment. Tighten the screws to the specified tightening torque. Incorrect tightening torque can cause too much heat and damage to the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 31: Install The Drive

    Clean off the unwanted thermal compound from around the drive perimeter. A - Metal surface (enclosure panel) D - Finless-type drive B - Heatsink plate E - Drive mounting area C - Screws Figure 7.4 Install the Drive YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 32: Derating Depending On Ambient Temperature

    OLV/PM AOLV/PM EZOLV L8-35 Installation Method Selection Sets the type of drive installation. (04EC) (0 - 3) 0 : IP20/UL Open Type Use this setting to install IP20/UL Open Type drives. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 33 A - L8-35 = 3 [External Heatsink/ B - L8-35 = 0 [IP20/UL Open Type] (0.5 Finless] (default setting) m/s of airflow around the drive is necessary) Figure 7.6 Derating Depending on Drive Installation Method YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 34: Overview Of Keypad Components And Functions

    This will also apply when a Run command (REMOTE Mode) is active at an external Run command source. To disable priority, set o2-02 = 0 [STOP Key Function Selection = Disabled]. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 35 Flashing quickly: The voltage of the main circuit power supply is not in the drive nameplate specifications, and the external 24 V power supply is providing the only power to the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 36 • Goes back to the previous screen. ESC Key • Push and hold to go back to the frequency reference screen (the initial screen). Shows parameters, errors, and other data. LED Display YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 37 To set parameters on these models, connect an optional keypad or engineering tool to one of the connection ports shown in Figure 8.2. Figure 8.2 Blank Cover YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 38 (USB standard 2.0, type A - mini-B) to connect the drive to a PC, Android smartphone, or tablet. RJ-45 Connector Connects to the drive. Use an RJ-45 8-pin straight UTP CAT5e extension cable to Pass-through use the keypad option to program the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 39: Keypad Mode And Menu Displays

    8 Overview of Keypad Components and Functions ◆ Keypad Mode and Menu Displays Figure 8.3 Keypad Functions and Display Levels YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 40: Mechanical Installation

    Dimensions mm (in) Weight Model kg (lb) B001 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) B002 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) B004 (2.68) (5.04) (3.19) (2.20) (4.65) (0.12) (1.32) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 41 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) 2006 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) B006 to B012, 2010 to 2021, 4001 to 4012 Figure 9.2 Exterior and Mounting Dimensions YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 42 (2.95) (3.78) (4.65) (0.16) (1.76) 83.5 4004 (4.25) (5.04) (3.29) (3.78) (4.65) (0.16) (1.98) 4005 (4.25) (5.04) (3.94) (3.78) (4.65) (0.16) (2.20) 4007 (4.25) (5.04) (3.94) (3.78) (4.65) (0.16) (2.20) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 43 Table 9.6 Three-Phase 200 V Class (Finless-Type Drive) Est. Dimensions mm (in) Weight Model kg (lb) 2030 (5.51) (10.24) (5.71) (4.80) (9.76) (0.20) (6.39) 2042 (5.51) (10.24) (5.71) (4.80) (9.76) (0.20) (6.83) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 44: Installation Position And Clearances

    Install the drive as shown in Figure 9.4 for sufficient airflow to cool the drive. A - Vertical installation C - Rotated installation B - Horizontal installation Figure 9.4 Installation Orientation YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 45 You cannot install finless-type drives side-by-side. A - 30 mm (1.18 in) minimum C - Metal surface (enclosure panel) B - 100 mm (3.94 in) minimum Figure 9.5 Installation Clearances YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 46: External Heatsink Selection

    Comp Rθ Thermal Resistance of the external heatsink Refer to Drive Watt Loss on page 25 for information. Refer to Drive Exterior and Mounting Dimensions on page 40 for information. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 47: External Heatsink Selection Methods

    Consider the installation environment of the drive and correct the thermal resistance Rθ of the external heatsink. Dust and unwanted material can decrease the cooling capacity of the external heatsink. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 48: External Heatsink Selection

    • Universal Type Heat Sink EK Series, EK (95) L:150 (thermal resistance Rθ = 1.1 K/ Table 9.8 External Heatsink Selection Symbol Value 25.0 W Loss 90 °C (194 °F) HSP_max 40 °C (104 °F) 0.05 K/W Rθ YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 49: Removing/Reattaching Covers

    The thermal resistance of the external heatsink “EF(98) L: 150“ is 1.6 K/W, so you can use it. Yaskawa recommends the external heatsink "EK (95) L: 150" to prevent overheat if there is a temporary temperature increase or a decrease in the cooling capacity of the external heatsink because of dust and unwanted material.
  • Page 50: Remove The

    0.4 mm (0.02 in) or less. A - Front cover lock Figure 9.7 Unlocking Pull down, then pull away from the drive to remove the front cover. Figure 9.8 Remove the Front Cover YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 51: Reattach The

    Use a slotted screwdriver with a tip width of 2.5 mm (0.1 in) or less and a thickness of 0.4 mm (0.02 in) or less. A - Front cover lock Figure 9.10 Locking the Front Cover YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 52: Electrical Installation

    Motor winding and insulation failure can occur. Note: Do not connect the AC control circuit ground to the drive enclosure. Failure to obey can cause incorrect control circuit operation. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 53 10 Electrical Installation Figure 10.1 Standard Drive Connection Diagram YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 54 AC. A closed circuit between these terminals will cause damage to the drive. DIP switch S1 sets terminal A2 for voltage or current input. The default setting for S1 is current input (“I” side). YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 55: Main Circuit Terminal Block Wiring Procedure

    • If you use stranded wire, make sure that all of the wire strands are in the connection. Also, do not twist the stranded wire too much. Incorrect connections can cause death or serious injury from fire. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 56 • If you use power tools to tighten the terminal screws, use a low speed setting (300 to 400 r/min). Failure to obey can cause damage to the terminal screws. • Users can purchase wiring tools from Yaskawa. Contact Yaskawa or your nearest sales representative for more information.
  • Page 57 SF-BIT-HEX PHOENIX (44.3 - 79.7 5-50 CONTACT (WAF: 5 *2 *3 lbf∙in) When you wire drive models 2042, 2056, 4031, and 4038, select the correct tools for the wire gauge. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 58 Put a slotted screwdriver blade into the slit to push the hook of the IP20 terminal protective cover. A - Slotted screwdriver C - IP20 terminal protective cover B - Slit Figure 10.5 Put the Screwdriver Blade into the Slit YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 59 Put wires with prepared ends into the main circuit terminal block. Look through the opening in the drive case to make sure that you correctly installed the wires into the terminal block. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 60 There is a jumper between terminals +1 and +2. Remove the jumper, then wire to terminals +1 and +2. Tighten the screws to the specified torque. Figure 10.9 Tighten Terminal Block Screws YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 61: Main Circuit Terminal Functions

    To ground the drive. • 200 V: D class grounding (ground Ground Wiring to 100 Ω or less) • 400 V: C class grounding (ground to 10 Ω or less) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 62: Wire Selection

    Table 10.3 to show the shapes of the screw heads. Table 10.3 Icons to Identify Screw Shapes Icon Screw Shape Phillips/slot combo (+/-) Slotted (-) Hex socket cap (WAF: 5 mm) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 63: Single-Phase 200 V Class

    U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 B004 -, +1 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 64 B1, B2 14 - 12 (13.5 - 15) 1.2 - 1.5 14 - 10 (10.6 - 13.3) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 65: Three-Phase 200 V Class

    U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 2004 -, +1, +2 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 66 2012 -, +1, +2 12 - 10 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 67 • AWG 8 ≤ 4.1 - 4.5 (36 - 40) 1.5 - 1.7 B1, B2 14 - 6 (13.5 - 15) 2.0 - 2.5 10 - 6 (17.7 - 22.1) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 68 B1, B2 12 - 6 (13.5 - 15) 5.4 - 6.0 6 - 4 (47.8 - 53.1) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 69: Three-Phase 400 V Class

    4004 -, +1, +2 14 - 12 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 70 4009 -, +1, +2 14 - 12 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 71 4023 -, +1, +2 12 - 6 (13.5 - 15) 1.5 - 1.7 B1, B2 14 - 10 (13.5 - 15) 2.0 - 2.5 10 - 6 (17.7 - 22.1) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 72: Motor And Main Circuit Connections

    T1, V/T2, W/T3, -, +1, +2, B1, or B2 to the ground terminal. If you connect these terminals to earth ground, it can cause damage to the drive or serious injury or death. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 73 Use terminals L/L1 and N/L2 C - Ground the motor case. for single-phase power supply input. F - Input Protection (Fuses or Circuit Breakers) Figure 10.10 Wiring the Main Circuit and Motor YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 74: Control Circuit Terminal Block Functions

    30 minutes. If you frequently energize and de-energize the drive, it can cause drive failure. ■ Input Terminals Refer to Table 10.4 for a list of input terminals and functions. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 75 SP-SN. If you close the circuits between terminals SC-SP MFDI power supply +24 Vdc and terminals SC-SN at the same time, it will cause damage to the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 76 • -10 V to +10 V/-100% to +100% (input impedance: minimum 15 kΩ) • 4 mA to 20 mA/100%, 0 mA to 20 mA/ 100% (input impedance: 250 Ω) Frequency reference common YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 77: Output Terminals

    • 4 mA to 20 mA (Receiver recommended Analog monitor output impedance: 250 Ω) (Output frequency) Note: Use jumper S5 and H4-07 [Terminal AM Signal Level Select] to set the signal type. Monitor common YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 78: External Power Supply Input Terminals

    MEMOBUS/Modbus network. Shield ground ◆ Control Circuit Terminal Configuration The control circuit terminals are in the positions shown in Figure 10.11. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 79: Control Circuit Wire Gauges And Tightening Torques

    0.25 - 0.5 - 0.6 0.75 (24 -16) 0.25 - 1.0 MA, MB, MC • Solid (4.4 - 5.3) (18) (20) (24 - 17) wire 0.25 - (24 - 16) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 80: Wiring The Control Circuit Terminal

    Do not let wire shields touch other signal lines or equipment. Insulate the wire shields with electrical tape or shrink tubing. If you do not insulate the wire shields, it can cause a short circuit and damage the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 81 • Do not use control circuit wiring that is longer than 50 m (164 ft) to supply the analog frequency reference from a remote source. If the control circuit wiring is too long, it can cause unsatisfactory system performance. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 82 • Prepare the wire ends of shielded twisted-pair wires as shown in Figure 10.15 to use an analog reference from an external frequency setting potentiometer to set the frequency. Connect the shield to the ground terminal of the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 83: Switches And Jumpers On The Terminal Board

    The terminal board has switches to adapt the drive I/Os to the external control signals as shown in Figure 10.17. Set the switches to select the functions for each terminal. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 84: Control I/O Connections

    Damage to Equipment. Do not close the circuit between terminals SP-SN. If you close the circuits between terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 85: Pulse Train Output

    8 V or more 10 kΩ or more 10 V or more Note: Use the formula in Figure 10.18 to calculate the necessary load resistance (kΩ) to increase output voltage V (V). YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 86 1.0 kΩ or more 16 mA maximum A - External power supply C - Sinking current B - Load Impedance Figure 10.19 Wiring to Use Pulse Train Output in Sinking Mode YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 87: Set The Input Signal For The Mfai Terminal A2

    4: -10 V to +10 V/-100% to 100% (input impedance: minimum 15 kΩ) Note: Use tweezers or a jig with a tip width of approximately 0.8 mm (0.03 in) to set DIP switches. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 88: Set The Output Signal For The Mfao Terminal Am

    Figure 10.21 Location of Jumper Switch S5 Parameter Termi Types of Output Jumper S5 Signals Signal Level Voltage output 0: 0 V to 10 V (Default) H4-07 Current output 2: 4 mA to 20 mA YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 89: Switch On Termination Resistor For Memobus/Modbus

    Increased motor frequency can cause serious injury or death. ◆ Auto-Tuning for Induction Motors This section gives information about Auto-Tuning for induction motors. Set motor parameters E1-xx and E2-xx (or, for motor 2, E3-xx and E4-xx) for Auto-Tuning. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 90 To do Auto-Tuning, input data for the items in Table 11.2 that have an "x". Before you start Auto-Tuning, prepare the motor test report or record the information from the motor nameplate as a reference. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 91 Input this value when T1-10 [Motor Rated Slip Frequency] = 0 Hz. Set the same value to No-Load Voltage as T1-03 [Motor Rated Voltage] to get the same characteristics using Yaskawa 1000-Series drives or other legacy models. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 92: Auto-Tuning For Pm Motors

    PM Stationary Auto- motor changed by 50 m (164 ft) or Tuning for Stator T2-01 = 2 more. Resistance • When the motor output and drive capacity are different. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 93 To do Auto-Tuning, input data for the items in Table 11.4 Table 11.5 that have an "x". Before you start Auto-Tuning, prepare the motor test report or record the information from the motor nameplate as a reference. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 94 Voltage Constant T2-14 (Ke) Pull-In Current T2-15 Level Set the motor code for a Yaskawa PM motor. Set the motor code to FFFF for a PM motor from a different manufacturer. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 95 PM Motor Rated T2-05 Voltage PM Motor Rated T2-06 Current PM Motor Base T2-07 Frequency Number of PM Motor T2-08 Poles PM Motor Base T2-09 Speed Pull-In Current Level T2-15 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 96: Auto-Tuning In Ez Open Loop Vector Control Method

    Motor Max Revolutions T4-03 Motor Rated Revolutions T4-04 Motor Rated Frequency T4-05 Motor Rated Voltage T4-06 Motor Rated Current (FLA) T4-07 PM Motor Rated Power (kW) T4-08 Number of Motor Poles T4-09 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 97: Asr And Inertia Tuning

    KEB Tuning automatically sets parameters used for the KEB Ride-Thru function and for the overvoltage suppression function. Control Tuning automatically sets the parameters in Table 11.9 to the best values. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 98: Precautions Before Auto-Tuning

    • If a Safe Disable input signal is input to the drive during Auto-Tuning, Auto-Tuning measurements will not complete successfully. If this occurs, cancel the Auto-Tuning, then do it again. • Table 11.10 shows the status of multi-function input/output terminals during Auto- Tuning. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 99 Crush Hazard. Wire a sequence that will not let a multi-function output terminal open the holding brake during Stationary Auto-Tuning. If the holding brake is open during Stationary Auto- Tuning, it can cause serious injury or death. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 100: Precautions Before Rotational Auto-Tuning

    Check the E2-02 and E2-03 values on the “Modified Parameters/Fault Log” screen or the “Parameters” screen. Operate the motor in Drive Mode with these conditions: • Make sure that you connect all wiring between the drive and motor YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 101: Precautions Before Stationary Auto-Tuning For Line-To-Line Resistance And Stator Resistance Auto-Tuning

    • Do not do KEB Tuning or Deceleration Rate Tuning if the drive is set to use H1-xx = 16 [MFDI Function Select = Motor 2 Selection]. Failure to obey can cause an ov [Overvoltage] fault. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 102: Drive Start-Up

    Acceleration Time 1 A2-06 C1-02 Deceleration Time 1 A2-07 C6-01 Normal / Heavy Duty Selection A2-08 C6-02 Carrier Frequency Selection A2-09 d1-01 Reference 1 A2-10 d1-02 Reference 2 A2-11 d1-03 Reference 3 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 103: Set And View Necessary Parameters

    The setup mode shows the parameters set in A2-01 to A2-32 [User Parameter 1 to User Parameter 32]. This lets you quickly access and change these parameters. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 104: Automatic Parameter Settings Optimized For Specific Applications

    A1-06. Note: Before you set A1-06, make sure that you set A1-03 = 2220, 3330 [Initialize Parameters = 2-Wire Initialization, 3-Wire Initialization] to initialize parameters. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 105: Maintenance

    Examine the drive more frequently if you use the drive in bad conditions or in these conditions: • High ambient temperatures • Frequent starting and stopping • Changes in the AC power supply or load YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 106: Part Replacement Guidelines

    Part Replacement Guidelines Table 13.1 shows the standard replacement period for replacement parts. When you replace these parts, make sure that you use Yaskawa replacement parts for the applicable model and design revision number of your drive. Table 13.1 Standard Replacement Period...
  • Page 107: Drive Duty Modes

    Do Stationary Auto-Tuning if you cannot do Rotational Auto-Tuning. There can be large differences between the measured results and the motor characteristics when Auto-Tuning is complete. Examine the parameters for the measured motor characteristics after you do Stationary Auto-Tuning. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 108 To do Auto-Tuning, input data for the items in Table 14.3 that have an "x". Before you start Auto-Tuning, prepare the motor test report or record the information from the motor nameplate as a reference. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 109 Input this value when T1-10 [Motor Rated Slip Frequency] = 0 Hz. Set the same value to No-Load Voltage as T1-03 [Motor Rated Voltage] to get the same characteristics using Yaskawa 1000-Series drives or other legacy models. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 110: Drive Parameters

    Gray icons identify parameters that are not available in the specified control method. This section shows the most common parameters for applications. Refer to this table when you set parameters. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 111 Selection 1 Sets the input method for the frequency reference. (0180) 0 : Keypad 1 : Analog Input 2 : Memobus/Modbus Communications 3 : Option PCB 4 : Pulse Train Input YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 112 Sets the S-curve deceleration time at completion. OLV/PM OLV/PM AOLV/PM EZOLV C6-01 Normal / Heavy Duty Selection (0223) Sets the drive duty rating. 0 : Heavy Duty Rating 1 : Normal Duty Rating YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 113 E1-05 Maximum Output Voltage (0304) Sets the maximum output voltage for the V/f pattern. OLV/PM OLV/PM AOLV/PM EZOLV E1-06 Base Frequency (0305) Sets the base frequency for the V/f pattern. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 114 Sets the input signal level for MFAI terminal A2. 0 : 0-10V (LowLim=0) 2 : 4 to 20 mA 3 : 0 to 20 mA 4 : -10 to +10V (Bipolar Reference) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 115 1 : Variable Torque 2 : Constant Torque 10:1 Speed Range 3 : Constant Torque 100:1 SpeedRange 4 : PM Variable Torque 5 : PM Constant Torque 6 : Variable Torque (50Hz) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 116: Troubleshooting

    ◆ Fault Reset Procedure with the Keypad Remove the cause of the alarm or fault. While the keypad is showing the fault or alarm code, push on the keypad. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 117: Fault

    • Repair short circuits and connect There is a short-circuit in the communications cable or the cables. communications cable is not • Replace the defective connected. communications cable. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 118 • Decrease the effects of electrical interference from the controller. Motor parameters are set Correctly set the motor parameters and Control Fault incorrectly do Auto-Tuning again. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 119 Examine the monitor value and remove Error [Comparator 1 Monitor the cause of the fault. Selection] was in the range of H2-21 [Comparator 1 Lower Limit] and H2-22 [Comparator 1 Upper Limit]. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 120 Release the holding brake. the motor. Polarity Judge There is a disconnection in the Measure the motor line-to-line resistance Timeout motor coil winding. and replace the motor if a coil is disconnected. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 121 MFDI terminal S1 caused an Find the device that caused the (Terminal S1) external fault through an external fault and remove the cause. external device. Clear the external fault input in the MFDI. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 122 Correctly connect the signal line to MFDI terminal S5. External Fault [H1-05 = 20 to Correctly set the MFDI. 2B] is set to MFDI terminal S5, but the terminal is not in use. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 123 Adjust b5-13 [PID Feedback Loss PID Feedback Loss incorrectly. Detection Lvl] and b5-14 [PID Feedback Loss Detection Time]. There is a problem with the PID Correct errors with the PID control feedback wiring. wiring. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 124 Phase loss occurred in the Examine for wiring errors or Imbalance wiring on the output side of the disconnected wires on the output side of drive. the drive, and repair problems. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 125 Incorrect values set in L8-93 Increase the values set in L8-93 to L8-95. [Low Speed Pull-out DetectionTime], L8-94 [Low Speed Pull-out Detect Level], and L8-95 [Low Speed Pull-out Amount]. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 126 Times] to get the necessary torque. • Increase the values set in C2-01 to C2-04 [S-Curve Characteristics] to get the necessary torque. • Replace the drive with a larger capacity model. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 127 [PM Motor Code Selection] as incorrect. specified by the PM motor. • For specialized motors, refer to the motor test report and set E5-xx [PM Motor Settings] correctly. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 128 De-energize the drive. oFA11 Occurred at Option card. Make sure that the option card is Port (CN5) correctly connected to the connector. If the problem continues, replace the option card. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 129 • Decrease the load. • Decrease the value set in C6-02 [Carrier Frequency Selection]. Motor Overheat (PTC The thermistor wiring that Correct wiring errors. Input) detects motor temperature is defective. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 130 E1-08 [Mid Point A Voltage] and E1-10 [Minimum Output Voltage]. Note: If the values set in E1-08 and E1-10 are too low, the overload tolerance will decrease at low speeds. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 131 One drive is operating more Set L1-01 = 0 [Motor Overload (oL1) than one motor. Protection = Disabled], connect thermal overload relay to each motor to prevent damage to the motor. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 132 • Examine the acceleration/deceleration times or cycle times are too times and the motor start/stop short. frequencies (cycle times). • Increase the values set in C1-01 to C1-08 [Acceleration/Deceleration Times]. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 133 Example: The machine is locked. The parameters are incorrect for Adjust L6-02 [Torque Detection Level 1] the load. and L6-03 [Torque Detection Time 1] settings. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 134 PG pulses set in the drive. during 100% reference (maximum motor rotation speed). The oS detection level is set Adjust F1-08 [Overspeed Detection incorrectly. Level] and F1-09 [Overspeed Detection Delay Time]. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 135 Re-energize the drive. drive through the power supply). YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 136 [EZOLV] and use an induction Search Method Selection = Current motor. Detection Speed Search]. The communication option Refer to the manual for the PE1, PE2 PLC Faults detected a fault. communication option card. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 137 • Decrease the load. drive. • Increase the values set in C1-02, C1- 04, C1-06, or C1-08 [Deceleration Times]. • Use a dynamic braking option that lets you use more power. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 138 Gain]. The safety circuit is broken. Replace the control board or the drive. Safety Circuit Fault For information about replacing the control board, contact Yaskawa or your nearest sales representative. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 139 Example: There is a broken pulley belt. The parameters are incorrect for Adjust L6-02 [Torque Detection Level 1] the load. and L6-03 [Torque Detection Time 1] settings. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 140 The value set in L2-02 [Power Connect the momentary power loss Undervoltage Loss Ride Through Time] recovery unit to the drive. increased and the momentary power loss recovery unit is not connected to the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 141: Minor Faults/Alarms

    Examine the external sequence and Baseblock command was entered through timing of the baseblock command input. MFDI terminal S1 to S7, and the drive output stopped as shown by an external baseblock command. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 142 • Separate the communication wiring from drive power lines, and install a noise filter to the input side of the power supply for communication. • Decrease the effects of electrical interference from the controller. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 143 • Separate the communication wiring from drive power lines, and install a noise filter to the input side of the power supply for communication. • Decrease the effects of electrical interference from the controller. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 144 Adjust F1-10 [Speed Deviation are incorrect. Detection Level] and F1-11 [Speed Deviation Detect DelayTime]. The load is locked up. Examine the machine. The holding brake is stopping Release the holding brake. the motor. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 145 Correctly connect the signal line to MFDI terminal S1. External Fault [H1-01 = 2C to Correctly set the MFDI. 2F] is set to MFDI terminal S1, but the terminal is not in use. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 146 Clear the external fault input in the MFDI. The wiring is incorrect. Correctly connect the signal line to MFDI terminal S6. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 147 The load is too heavy. • Decrease the load for applications High Current Alarm with repetitive starts and stops. • Replace the drive with a larger capacity model. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 148 • The line number data in a log communication file was changed. • A communication error between the keypad and drive occurred during a log communication. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 149 Clear the Overheat Alarm (oH2) [H1-xx = B] set to MFDI terminals S1 to S7. Motor Overheat (PTC The thermistor wiring that Correct wiring errors. Input) detects motor temperature is defective. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 150 The drive detected overtorque Do a deterioration diagnostic test on the Weakening Detection as specified by the conditions machine side. for mechanical weakening detection set in L6-08 [Mechanical Fatigue Detect Select]. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 151 Correct all wiring errors with the main Input Phase Loss input power. circuit power supply. Loose wiring in the input power Tighten the screws to the correct terminals. tightening torque. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 152 Yaskawa or your nearest sales representative. There is a battery in the keypad, Set the date and time with the keypad. Keypad Time Not Set but the date and time are not set. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 153 U4-05 [CapacitorMaintenance]. If U4-05 is more than 90%, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 154: Parameter Setting Errors

    Make sure that E2-01 > E2-03. Rated Current (FLA) ≤ Motor Note: No-Load Current]. If it is necessary to set E2-01 < E2- 03, first lower the value set in E2-03, and then set E2-01. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 155 • Setting value A [Accel/Decel Ramp Hold] • Setting value 1E [Reference Sample Hold] • Setting values 44 to 46 [Add Offset Frequency 1 to 3 (d7- 01 to d7-03)] YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 156 H1-xx = 2 [External Reference 1/2 Selection]: • b1-15 = 4 [Frequency Reference Selection 2 = Pulse Train Input] • H6-01 ≠ 0 [Terminal RP Pulse Train Function ≠ Frequency Reference] YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 157 Run Cmd/Freq Ref The setting to assign the Run Correct the parameter settings. oPE05 Source Sel Err command or frequency reference to an option card or the pulse train input is incorrect. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 158 It is possible to set these functions to multiple analog input terminals at the same time: • Setting value 0 [Frequency Reference] • Setting values F and 1F [Not Used] YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 159 • n2-02 > n2-03 [Automatic Freq Regulator Time 1 > Automatic Freq Regulator Time 2] • C4-02 > C4-06 [Torque Compensation Delay Time > Motor 2 Torque Comp Delay Time] YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 160 [Speed Estimation]. • E9-01 = 1, 2 [Motor Type Selection = Permanent Magnet (PM), Synchronous Reluctance (SynRM)] • b3-24 = 2 [Speed Search Method Selection = Current Detection 2] YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 161 • For motor 2: E3-09 ≤ E3-07 < E3-06 ≤ E3-11 ≤ E3-04 [Minimum Output Frequency ≤ Mid Point A Frequency < Base Frequency ≤ Mid Point B Frequency ≤ Maximum Output Frequency] YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 162 Energy Saving The Energy Saving parameters Make sure that E5-xx is set correctly as oPE16 Constants Error are not set in the applicable specified by the motor nameplate data. setting range. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 163: Auto-Tuning Errors

    Endx error. Erx identifies that Auto-Tuning was not successful. Find and repair the cause of the error and do Auto-Tuning again. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 164 Leakage Inductance The Auto-Tuning results were Make sure that the input motor End6 Alarm not in the applicable parameter nameplate data is correct, and do Auto- setting range. Tuning again. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 165 > 0.0 for IPM motors. Note: If the drive detects End8, it will automatically set n8-35 =0 [Pull-in] and n8-57 = 0 [Disabled]. Do not change the settings unless necessary. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 166 • Do Auto-Tuning again and correctly set the motor nameplate data. You did Auto-Tuning while the Clear the minor fault or alarm and do drive had a minor fault or alarm. Auto-Tuning again. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 167 • If you cannot uncouple the motor and load, make sure that the load is less than 30% of the motor rating. If a mechanical brake is installed in the motor, release the brake during Rotational Auto-Tuning. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 168 Rotational Auto-Tuning again. When the torque reference is 100% or higher, the sign of the speed reference was opposite of the detected speed. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 169 First, decrease the test signal amplitude, and then do Inertia Tuning. If the error continues, decrease the test signal frequency and do Inertia Tuning again. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 170: Backup Function Operating Mode Display And Errors

    When you use the LCD keypad to do the backup function, the keypad shows the running operation on the LCD display. These indicators do not show that an error has occurred. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 171 Restore the parameters. Keypad There was a communications Examine the connector or cable iFEr Communication Error error between the keypad and connection. the drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 172: European Standards

    Directive), standards for electrical noise (EMC Directive), and standards for machinery (Machinery Directive). This product displays the CE Mark in accordance with the Low Voltage Directive, the EMC Directive, and the Machinery Directive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 173: Eu Declaration Of Conformity

    “EU Declaration of Conformity” to get an Go to www.yaskawa.com original copy of the EU Declaration of Conformity. Yaskawa declares that this product complies with the following directives and standards at our sole responsibility. ◆ CE Low Voltage Directive Compliance It has been confirmed that this product complies with the CE Low Voltage Directive by conducting a test according to EN 61800-5-1:2007.
  • Page 174 Figure 16.2 Wiring Diagram for CE Low Voltage Directive Compliance Set L8-05 = 1 [Output Phase Loss Protect Select = Enabled] or set the wiring sequence to prevent input phase loss. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 175: Main Circuit Wire Gauges And Tightening Torques

    • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 176 U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 B002 -, +1 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 177 0.5 - 0.6 B010 -, +1 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 178 B1, B2 2.5 - 4 (13.5 - 15) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 179 U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 2004 -, +1, +2 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 180 2012 -, +1, +2 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 181 2042 -, +1, +2 4 - 25 (19.8 - 22) 1.5 - 1.7 B1, B2 2.5 - 6 (13.5 - 15) 2.0 - 2.5 6 - 16 (17.7 - 22.1) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 182 B1, B2 4 - 16 (13.5 - 15) 5.4 - 6.0 10 - 25 (47.8 - 53.1) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 183 4004 -, +1, +2 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 184 4009 -, +1, +2 2.5 - 4 (4.4 - 5.3) 0.5 - 0.6 B1, B2 2.5 - 4 (4.4 - 5.3) 1.2 - 1.5 2.5 - 6 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 185 4023 -, +1, +2 4 - 6 (13.5 - 15) 1.5 - 1.7 B1, B2 2.5 - 4 (13.5 - 15) 2.0 - 2.5 4 - 16 (17.7 - 22.1) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 186: Connect A Fuse To The Input Side (Primary Side)

    OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 187 Table 16.5 Factory-Recommended Branch Circuit Protection: Three-Phase 400 V Class Semiconductor Semiconductor Protection Fuse Protection Fuse Rated Current Rated Current Drive Model Drive Model Manufacturer: Manufacturer: EATON/Bussmann EATON/Bussmann 4001 FWH-40B 4004 FWH-50B 4002 FWH-40B 4005 FWH-70B YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 188: Ce Standards Compliance For Dc Power Supply Input

    • Install a fuse for each drive when operating more than one drive. If one fuse blows, replace all fuses. • Install the external filter (system) to comply with the EMC Directive. Refer to Table 16.6, Table 16.7, and Table 16.8 for the recommended fuses. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 189 Drive Model Drive Model Bussmann Bussmann Model Model 4001 FWH-40B 4012 FWH-90B 4002 FWH-40B 4018 FWH-80B 4004 FWH-50B 4023 FWH-100B 4005 FWH-70B 4031 FWH-125B 4007 FWH-70B 4038 FWH-175B 4009 FWH-90B YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 190: Emc Directive

    • Keep the grounding wire as short as possible. Use a cable clamp to ground the motor cable to the metal plate. Note: Make sure that the protective ground wire complies with technical specifications or local safety standards. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 191 16 European Standards A - Braided shield cable C - Cable clamp (conductive) B - Metal plate Figure 16.5 Ground the Shield YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 192 Figure 16.6 EMC Noise Filter and Drive Installation Procedure Connect the DC link choke to decrease harmonic distortion. Refer to DC Link Chokes on page 194 to select a DC link choke. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 193 Quantity Manufacturer Model 2001 FS23637-8-07 Schaffner 2002 FS23637-8-07 Schaffner 2004 FS23637-8-07 Schaffner 2006 FS23637-8-07 Schaffner 2010 FS23637-14-07 Schaffner 2012 FS23637-14-07 Schaffner 2021 FS23637-24-07 Schaffner 2030 FS5973-35-07 Schaffner 2042 FS5973-60-07 Schaffner YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 194: Dc Link Chokes

    DC link choke. Table 16.12 DC Link Chokes for Harmonic Suppression DC Link Choke Drive Model Rating 2001 - 2006 5.4 A, 8 mA 4001 - 4004 3.2 A, 28 mA YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 195: Ul Standards

    Keep the ambient temperature lower than 35 °C (95 °F) in your application. Keep the drive heatsink plate temperature lower than the maximum temperature shown in Table 17.2 in your application. Use U4-08 [Heatsink Temperature] to monitor the drive heatsink temperature. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 196 B001 - B012 (17.7 - 22.1) 2.0 - 2.5 2001 - 2021 (17.7 - 22.1) 2.0 - 2.5 2030 - 2056 (17.7 - 22.1) 4.0 - 5.0 2070 (35.4 - 44.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 197: Area Of Use

    B1, B2, -, +1, and +2. Do not connect AC power to these terminals. Incorrect wiring can cause damage to the drive and serious injury or death from fire. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 198 • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 199 U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 B004 -, +1 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 200 B1, B2 14 - 12 (13.5 - 15) 1.2 - 1.5 14 - 10 (10.6 - 13.3) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 201 U/T1, V/T2, W/T3 (4.4 - 5.3) 0.5 - 0.6 2004 -, +1, +2 (4.4 - 5.3) 0.5 - 0.6 B1, B2 (4.4 - 5.3) 0.8 - 1.0 M3.5 (7.1 - 8.9) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 202 2012 -, +1, +2 12 - 10 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 203 • AWG 8 ≤ 4.1 - 4.5 (36 - 40) 1.5 - 1.7 B1, B2 14 - 6 (13.5 - 15) 2.0 - 2.5 10 - 6 (17.7 - 22.1) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 204 B1, B2 12 - 6 (13.5 - 15) 5.4 - 6.0 6 - 4 (47.8 - 53.1) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 205 4004 -, +1, +2 14 - 12 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 206 4009 -, +1, +2 14 - 12 (4.4 - 5.3) 0.5 - 0.6 B1, B2 14 - 12 (4.4 - 5.3) 1.2 - 1.5 14 - 10 (10.6 - 13.3) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 207 4023 -, +1, +2 12 - 6 (13.5 - 15) 1.5 - 1.7 B1, B2 14 - 10 (13.5 - 15) 2.0 - 2.5 10 - 6 (17.7 - 22.1) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 208 B1, B2 14 - 6 (13.5 - 15) 5.4 - 6.0 10 - 6 (47.8 - 53.1) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 209: Short Circuit Protection

    Note: When you use MCCBs, Yaskawa recommends Schneider Powerpact current limiting MCCBs. • Non-Semiconductor Fuse Ratings Maximum CC, J, T or RK5 fuse rating is 175% of the Normal-Duty drive full load output amp (FLA) rating.
  • Page 210 Drive Model Powerpact Maximum Maximum Manufacturer: current Minimum (in Amps Amps Eaton/ limiting MCCB) Bussman 4001 FWH-40B HLL36015 4002 FWH-40B HLL36015 4004 FWH-50B HLL36015 4005 FWH-70B HLL36015 4007 FWH-70B HLL36015 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 211: Low Voltage Wiring For Control Circuit Terminals

    You must provide low voltage wiring as specified by the National Electric Code (NEC), the Canadian Electric Code, Part I (CEC), and local codes. Yaskawa recommends the NEC class 1 circuit conductor. Use the UL approved class 2 power supply for external power supply.
  • Page 212: Drive Motor Overload And Overheat Protection

    (Range) OLV/PM OLV/PM AOLV/PM EZOLV E2-01 Motor Rated Determined by Current (FLA) o2-04, C6-01 Sets the motor rated current in amps. (030E) (10% to 200% of the drive rated current) YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 213: E5-03: Motor Rated Current (Fla)

    The setting value of E9-06 is the reference value for motor protection. Enter the motor rated current written on the motor nameplate. Auto-Tuning the drive will automatically set E9-06 to the value input for T4-07 [Motor Rated Current]. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 214: L1-01: Motor Overload (Ol1) Protection

    Disable motor protection when motor overload protection is not necessary or when the drive is operating more than one motor. Refer to Figure 17.2 for an example of the circuit configuration to connect more than one motor to one drive. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 215 60 Hz base frequency to oL1. The drive triggers a fault relay maximize the motor cooling ability. output and the motor coasts to stop. 2 : Constant Torque 10:1 Speed Range YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 216 The overload tolerance characteristics of the motor change the trigger point for the electronic thermal protector. This provides motor overheat protection from low speed to high speed across the full speed range. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 217 The overload tolerance characteristics of the motor change the trigger point for the electronic thermal protector. This provides motor overheat protection from low speed to high speed across the full speed range. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 218: L1-02: Motor Overload Protection Time

    Shows the motor protection operation time characteristics when the overload occurs immediately after starting operation from a complete stop. • Hot start Shows the motor protection operation time characteristics when overload occurs from continuous operation below the motor rated current. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 219: L1-03: Motor Thermistor Oh Alarm Select

    Fault [H2-01 to H2-03 = E] activates. 3 : Alarm Only The keypad shows oH3 and the drive continues operation. The output terminal set for Alarm [H2-01 to H2-03 = 10] activates. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 220: L1-04: Motor Thermistor Oh Fault Select

    The environment-friendly use period for this product is 15 years. This period is not the product warranty period. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 221: Information On Hazardous Substances In This Product

    This product complies with EU RoHS directives. In this table, "×" indicates that hazardous substances that are exempt from EU RoHS directives are contained. 对应中国RoHS指令 图 19.1 中国RoHS标志 中国RoHS标志依据2016年1月26日公布的《电器电子产品有害物质限制使用管理办 法》,以及《电子电气产品有害物质限制使用标识要求》(SJ/T 11364-2014)作成。 电子电气产品中特定6种有害物质的含量超过规定值时,应标识此标志。中间的数字为 在中国生产销售以及进口的电子电气产品的环保使用期限(年限)。电子电气产品的环 保使用期限从生产日期算起。在期限内,正常使用产品的过程中,不会有特定的6种有 害物质外泄进而对环境、人和财产造成深刻影响。 本产品的环保使用期限为15年。但需要注意的是环保使用期限并非产品的质量保证期 限。 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 222: 本产品中含有有害物质的信息

    Figure 20.1 TÜV Mark The TÜV mark identifies that the product complies with the safety standards. This section gives precautions to support the Safe Disable input. Contact Yaskawa for more information. The safety function complies with the standards shown in Table 20.1.
  • Page 223: Safe Disable Specifications

    Response time from when the input opens to when 3 ms or less the drive output stops Response time from when the H1 and H2 terminal 30 ms or less inputs open to when the EDM signal operates YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 224: Notes

    Sudden Movement Hazard. Although the Safe Disable function is in operation, gravity or other external forces in the vertical axis can move the motor. Incorrect application of the Safe Disable function can cause serious injury or death. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 225 Torque Off” status. Set the OFF status for terminals H1 and H2 to hold for at least 3 ms. The drive may not be able to switch to the “Safe Torque Off” status if terminals H1 and H2 are only open for less than 3 ms. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 226: Using The Safe Disable Function

    Set the EDM function to one of the MFDO terminals [H2-xx = 21 or 121] to monitor the status of the Safe Disable function. This is the “Safe Disable monitor output function”. Figure 20.2 Safe Disable Function Wiring Example YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 227: Connect Safe Disable Input Contacts To Multiple Drives

    Connect MFDO terminals set to E(G) Safe Torque OFF [H2 - xx = 21] in series. Safety Electronic Device Monitor output Drive 3 E(G) Figure 20.3 Connection Example to Use the Internal Power Supply YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 228 • External power supply capacity • Number of MFDIs used • Supply current to the external sensors Figure 20.4 Connection Example to Use 24 V External Power Supply YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 229: Enabling And Disabling The Drive Output ("Safe Torque Off")

    Enabling and Disabling the Drive Output (“Safe Torque Off”) Refer to Figure 20.5 for an example of drive operation when the drive changes from “Safe Torque Off” status to usual operation. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 230: Safe Disable Monitor Output Function And Keypad Display

    Safe Disable Monitor Output Function and Keypad Display Refer to Table 20.3 for information about the relation between the input channel status, Safety monitor output status, and drive output status. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 231 If there is damage to the drive, the keypad will show SCF [Safety Circuit Fault] when the drive detects a fault in the Safe disable circuit. Refer to the chapter on Troubleshooting for more information. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 232: Validating The Safe Disable Function

    ACMA Standards in the Radiocommunications Act of 1992 and the Telecommunications Act of 1997. Disposal ◆ Disposal Instructions Correctly dispose of the product and packing material as specified by applicable regional, local, and municipal laws and regulations. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 233: Weee Directive

    You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 234: Revision History

    Addition: Larger drive capacities added along with corresponding data. • Three-Phase 200 V: CIPR-GA50x2030 to 2070 • Three-Phase 400 V: CIPR-GA50x4018 to 4038 Revision: Short Circuit Protection Addition: Australian Standard February 2021 First Edition YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 235 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation...
  • Page 236 Specifications are subject to change without notice for ongoing product modifications and improvements. Original instructions. © 2021 YASKAWA Electric Corporation TOEPC7106170Y Revision: B <1>-0...

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