YASKAWA V1000 Replacing Manual
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YASKAWA V1000 Replacing Manual

Procedure for replacing the v1000 with the ga500
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See also: Technical Manual , Installation Manual
1. Models to Be Replaced ············································································································· 2
2. Preliminary Check Sheet for Use When Considering Updating the Drive Model ······························· 4
3. Terminal Matching Table ··········································································································· 6
3-1. Main Circuit Terminals ········································································································ 6
3-2. Control Circuit Terminals and Signal Levels ··········································································· 10
3-3. Communication Circuit Terminals ························································································· 14
3-4. Differences in Terminal Size, Shape, and Wire Gauge ····························································· 15
4. Mounting Dimensions and Peripheral Devices ············································································ 22
4-1. External Dimensions and Mounting Dimensions ····································································· 22
4-2. UL Type1 Kit ··················································································································· 25
4-3. External Cooling Fin Installation Attachment ·········································································· 25
5. Replacing the Parameters ········································································································ 26
5-1. Parameter Replacement Procedure ····················································································· 26
5-2. Checking for Changed Parameters Using the V1000's Verify Mode ············································ 26
5-3. Parameter Matching Table ································································································· 27
6. Carrier Frequency and Rated Current Derating ··········································································· 30
This document describes the differences to note, and
precautions to take, when replacing the V1000 with the GA500.
For more information on model replacement, refer to the
instruction manual (or technical manual, etc.) for each product.
Procedure for Replacing the V1000 with the GA500

- Table of Contents -

VAN-V19001E [V1000→GA500]
Yaskawa Electric
Corporation
Drive Division
Page
1/35

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Summary of Contents for YASKAWA V1000

  • Page 1: Table Of Contents

    4-3. External Cooling Fin Installation Attachment ·········································································· 25 5. Replacing the Parameters ········································································································ 26 5-1. Parameter Replacement Procedure ····················································································· 26 5-2. Checking for Changed Parameters Using the V1000's Verify Mode ············································ 26 5-3. Parameter Matching Table ································································································· 27 6. Carrier Frequency and Rated Current Derating ··········································································· 30 This document describes the differences to note, and precautions to take, when replacing the V1000 with the GA500.

  • Page 2: Models To Be Replaced

    (for three-phase power supply): 0.4 kW to 18.5 kW Normal Duty Rating (ND) The following table shows the matching between the old model (V1000) and replacement model type (GA500) numbers. Differences in specification between the V1000 and the GA500 are highlighted in bold.
  • Page 3 60.0 A 45.0 A Note: The GA500 has a lower overload tolerance when used at the ND rating. V1000: 120% of the rated output current for 60 seconds GA500: 110% of the rated output current for 60 seconds VAN-V19001E [V1000→GA500]...

  • Page 4: Preliminary Check Sheet For Use When Considering Updating The Drive Model

    Check that the software version of your current drive is that of Yaskawa standard Software Software software. If whether or not it is standard software is unknown, contact Yaskawa to tell the software version of your current drive. VAN-V19001E [V1000→GA500]...
  • Page 5  For information on how to order catalogs and instruction manuals, etc. and the detailed information on pricing, delivery time, etc., contact Yaskawa sales representative.  If you have technical questions, consult with Yaskawa Contact Center (available via the toll-free phone number: 0120-502-495). VAN-V19001E [V1000→GA500]...

  • Page 6: Terminal Matching Table

    3. Terminal Matching Table Carefully note that some terminals are different in size and shape between the V1000 and GA500. (See Section 3-4.) Also, all the GA500 model types use European terminals not only in the control circuit but also in the main circuit.
  • Page 7 3-1. Main Circuit Terminals The GA500 terminals are different from the V1000 terminals in shape but not in function. Model type: Model type: Figure 2: GA500 main circuit terminal layout Figure 1: V1000 main circuit terminal layout (GA502001 to 06) (V2A0001 to 06)
  • Page 8 CIMR-V4A0031, 0038 Figure 8: GA500 main circuit terminal layout (GA502030 to 82, GA504018 to 60) Figure 6: V1000 main circuit terminal layout (V2A0056, V4A0031 or 38) Model type: CIMR-V2A0069 Figure 7: V1000 main circuit terminal layout (V2A0069) VAN-V19001E [V1000→GA500] 8/35...
  • Page 9 Model type: Model type: Figure 9: V1000 main circuit terminal layout (single-phase) Figure 10: GA500 main circuit terminal layout (single-phase) (VBA0001 to 03) (GA50B001 to 004) Model type: CIMR-VBA0006, 0010, 0012 Model type: Figure 11: V1000 main circuit terminal layout (single-phase) (VBA0006 to 12)

  • Page 10: Control Circuit Terminals And Signal Levels

    3-2. Control Circuit Terminals and Signal Levels For both the V1000 and GA500, the functions shown are factory defaults. Differences in specification between the V1000 and the GA500 are highlighted in bold. Table 6: Control Circuit Terminal Matching Table Analog Input...
  • Page 11 21.6 VDC to 26.4 VDC, 700 mA *1: When replacing the wiring to SC terminal of the V1000 with that of the GA500, see the connection diagram in Table 7. *2: Factory default = Sinking Mode: SC *3: Factory default = Sinking Mode: SN (short-circuit SC-SP) *4: To select the input method, use DIP switch S1 and H3-09 [Terminal A2 Signal Level Select].
  • Page 12 Control I/O Connections  Switching sinking mode/sourcing mode With the V1000, the sink/source jumper on the control board is used to select whether to use the sinking mode or sourcing mode and whether to use the internal or external power supply.
  • Page 13 Figure 14: V1000 control circuit terminal layout Figure 15: GA500 control circuit terminal layout VAN-V19001E [V1000→GA500] 13/35...

  • Page 14: Communication Circuit Terminals

    Shield ground Note:  You can apply the V1000 communication option board to the GA500, provided that you must purchase and assemble the communication option board cover (option). The assembling procedure is described in the instruction manual that comes with the option board cover.

  • Page 15: Differences In Terminal Size, Shape, And Wire Gauge

    The wire gauge sizes for the GA500 described here are different from the connectable wire gauge sizes indicated in the instruction manual for the purpose of clarifying the compatibility with the V1000. * For information on the GA500 recommended wire gauge sizes and the wire gauge sizes compliant with the European standards and the UL standards, refer to the GA500 Technical Manual.
  • Page 16 Terminal Screw Connectable Tightening Drive capacity wire gauge size: torque: N-m Model V1000: Type Terminal Size Shape GA500: Type (lbf･in) R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 5.5-14 1.5-1.7 (13.5-15) -, +1, +2 GA500 2030 B1, B2 2-5.5 2.0-2.5 ⏚ 5.5-14 (17.7-22.1)
  • Page 17 Table 11. Differences in main circuit terminal size, shape, and wire gauge for 400 V class Terminal Screw Tightening Drive capacity Connectable torque: N-m Model V1000: Type Terminal wire gauge size: Size Shape GA500: Type (lbf･in) 4A0001 R/L1,S/L2,T/L3 4A0002 U/T1,V/T2,W/T3...
  • Page 18 Terminal Screw Tightening Drive capacity Connectable torque: N-m Model V1000: Type Terminal wire gauge size: Size Shape GA500: Type (lbf･in) Size Shape R/L1, S/L2, T/L3 3.6-4.0 U/T1, V/T2, W/T3 5.5-14 (31.8-35.4) -, +1, +2 V1000 4A0031 2.7 to 3.0 B1, B2 3.5-8...
  • Page 19 Table 13. Differences in main circuit terminal size, shape, and wire gauge for single-phase 200 V class Connectable Terminal Screw Tightening Drive capacity wire gauge size: torque: N-m Model V1000: Type Terminal Size Shape GA500: Type (lbf･in) BA0001 0.8-1.0 -, +1...
  • Page 20 ⚫ Clamp the wire near the connecting point to prevent force from acting on the connection. ⚫ After connecting the wires to the terminal block, lightly pull on the wires to make sure that they do not come out of the terminals. ⚫ The screws for wiring terminals should be periodically re-tightened. VAN-V19001E [V1000→GA500] 20/35...
  • Page 21 Control circuit terminal sizes and wire gauges Table 14: V1000 control circuit terminal sizes and wire gauges Stripped wire When using a crimp ferrule Tightening Screw Recommended Recommended Usable wire Usable wire torque wire wire Terminal symbol size (N-m) Twisted wire 0.25 to 1.0 (24 to 17) Single wire 0.25 to 1.5...

  • Page 22: Mounting Dimensions And Peripheral Devices

    Install the optional UL Type 1 kit to change the GA500 enclosure type to UL TYPE 1. Note: The GA500 mounting hole size is larger than the V1000 but the screws for installing the V1000 can be used to install the GA500.
  • Page 23 For information on the external and mounting dimensions, see Table 16. This table refers to the V1000 model types and the nine-digit numbers of the GA500 catalog codes. Differences in specification between the V1000 and the GA500 are highlighted in bold.
  • Page 24 248.0 CIMR-VA4A0031 180.0 315.0 143.0 160.0 284.0 GA50A4031 180.0 340.0 143.0 160.0 284.0 CIMR-VA4A0038 180.0 315.0 163.0 160.0 284.0 GA50A4038 180.0 340.0 143.0 160.0 284.0 GA50A4044 190.0 403.0 204.0 160.0 336.0 GA50A4060 190.0 403.0 204.0 160.0 336.0 VAN-V19001E [V1000→GA500] 24/35...

  • Page 25: Ul Type1 Kit

    4-2. UL Type 1 Kit The UL Type 1 kit model numbers are different between the V1000 and GA500. Table 18 shows the GA500 attachment model numbers. Table 18: UL Type 1 kit model numbers インバータ形式 キット形式番号 Drive model type...

  • Page 26: Replacing The Parameters

    5-1. Parameter Replacement Procedure (1) Prepare a list of your customized settings changed from the factory defaults. If you can turn on the V1000, you are recommended to check the parameters changed from the factory defaults in the V1000 Verify mode.

  • Page 27: Parameter Matching Table

    5-3. Parameter Matching Table The V1000 parameters have the same numbers as those of the GA500 but may be different in the setting range or factory default. The following table lists the parameters different in the setting range or factory default.
  • Page 28 Selection 1 = Hunting Prevention 1 = Hunting Prevention enabled enabled 2 = Hunting Prevention enabled (for High Carrier Frequency) N3-02 HSB Current 100 to 200 Depends 0 to 200 % Limit Level on C6-01, L8-38 VAN-V19001E [V1000→GA500] 28/35...
  • Page 29 3 = User Units number of motor poles) 3 = User Units O1-05 0 to 5 0 to 10 brightness adjustment VAN-V19001E [V1000→GA500] 29/35...

  • Page 30: Carrier Frequency And Rated Current Derating

    Selection] determine the rated current derating. Also, it may be different between the V1000 and GA500 depending on the capacity. If the capacity is such that the rated current is lower with the GA500 than with the V1000 (hatched in the table below), the carrier frequency should be lowered or the GA500 capacity should be increased.
  • Page 31 24.0 24.0 24.0 21.3 17.8 14.4 4038 31.0 31.0 31.0 27.5 23.0 18.6 15.0 0038 31.0 31.0 31.0 27.5 23.0 18.6 4044 39.0 39.0 39.0 34.5 29.0 23.4 18.5 4060 45.0 45.0 45.0 39.9 33.4 27.0 22.0 VAN-V19001E [V1000→GA500] 31/35...
  • Page 32 52.9 48.3 45.3 41.4 37.6 2056 11.0 56.0 51.5 47.0 44.3 41.0 37.6 0056 70.0 66.3 60.8 57.2 52.6 48.0 2070 15.0 0070 69.0 64.5 60.0 56.6 52.3 48.0 82.0 81.4 75.0 70.7 65.4 60.0 2082 18.5 VAN-V19001E [V1000→GA500] 32/35...
  • Page 33 0031 31.0 27.5 24.0 21.3 17.8 14.4 4038 38.0 36.3 31.0 27.5 23.0 18.6 0038 38.0 34.5 31.0 27.5 23.0 18.6 4044 44.0 44.0 39.0 34.5 29.0 23.4 11.0 4060 60.0 54.5 46.3 40.8 33.9 27.0 15.0 VAN-V19001E [V1000→GA500] 33/35...
  • Page 34 (2.0kHz) (5.0kHz) (8.0kHz) (10.0kHz) (12.5kHz) (15.0kHz) CIMR- (kW) VABA  B001 0001 B002 0002 B004 0003 B006 0006 B010 0010 B012 12.2 11.9 11.0 10.4 0012 12.0 11.5 11.0 10.4 B018 21.0 19.8 18.1 17.0 15.5 14.1 VAN-V19001E [V1000→GA500] 34/35...
  • Page 35 Revision History Revision Date Changes number First 2019.03.25 First edition edition VAN-V19001E [V1000→GA500] 35/35...

This manual is also suitable for:

Ga500

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