Fuel Level; Fuel Pump Service; Fuel Tank Removal/Installation - Polaris RANGER 2x4 Manual

FUEL SYSTEM/CARBURETION

FUEL LEVEL

A fuel level test can be performed on some models if
the drain hose fitting is accessible.
re-attach the bowl drain hose after performing the
test. A fuel level test allows you to observe the height
of the fuel in the float bowl without removing the
carburetor. The fuel level can be observed with the
engine either running or shut off, however, engine
must run briefly to allow fuel level to stabilize..
1. Attach a clear line to drain fitting. Be sure line fits
tightly on fitting. Position hose along side of
carburetor as shown.
1.5 mm
.060²
2. Open bowl drain
counterclockwise approximately two turns. Start
and run engine for 3 to 5 seconds to allow fuel
level to stabilize in the line. If level is out of
specification, remove carburetor and inspect inlet
needle and seat, float height, passages, etc.
NOTE: If a line was removed to perform this
procedure, it must be replaced.
FUEL PUMP
REMOVAL/INSTALLATION
1. Remove the seat.
2. Disconnect the fuel pump wiring harness (A).
3. Remove the fuel line clamps and remove the fuel
lines from each side of the fuel pump (B).
4. Remove two screws that secure the fuel pump (B)
to the main floor.
5. To install the fuel pump (B), repeat Step 1 through
Step 4 in reverse order.
CAUTION:
4.12
Be sure to
Bowl Mating
Surface
screw by turning
Be careful not to damage fuel pump.
Passenger Side
B
A
FUEL TANK
REMOVAL/INSTALLATION
1. Remove the seat.
2. Disconnect the negative battery cable.
3. Disconnect the fuel pump wiring harness (A).
4. Remove the fuel lines (B) and remove the tank
vent line (C).
NOTE: Mark or tag the hoses for correct installation
of the hoses.
A
C
Fuel Pump
B