Fuel Tank Installation - Polaris RZR 900 2015 Service Manual

FUEL SYSTEM
f
11. Remove the nuts retaining the regulator and Torx
g
screws retaining the fuse box.
12. Remove the fuel tank vent line
13. Lift the rear of the fuel tank up first. Carefully pull the
fuel tank out of the vehicle.
9926814 R08 -
4.14
h
from the tank fitting
2015-2016 RZR 900

FUEL TANK INSTALLATION

1. Carefully install the fuel tank assembly. Install the
inner tank bracket with the fuel tank to ensure the
bracket is inserted properly into the lower fuel tank
mount.
2. Reinstall the fuel tank bracket and fasteners.
3. Install the vent line onto the tank fitting.
4. Reinstall the block-off panel. Secure with plastic
rivets and torque screws to specification.
TORQUE
Block-off Panel Screws:
8 ft-lb (11 Nm)
5. Install the seat base frame and torque fasteners to
specification.
TORQUE
Seat Base Frame Fasteners:
8 ft-lb (11 Nm)
6. Install regulator and fuse box to the block-off panel.
Torque fasteners to specification.
TORQUE
Regulator / Fuse Box Fasteners:
5 ft-lb (7 Nm)
7. Install fuel tank strap screw. Torque screw to
specification.
TORQUE
Fuel Tank Strap Screw:
8 ft-lbs (11 Nm)
8. Install center console and secure the shifter boot to
the console.
9. Install seat belt mechanism.
specification.
TORQUE
Seat Belt Mechanism Bolt:
40 ft-lbs (54 Nm)
10. Install right rocker panel and all body fasteners.
11. Connect the fuel line and fuel pump electrical
harness. Verify connections are secure.
12. Install the battery and battery bracket. Torque
fasteners to specification.
Torque bolt
2016 RZR S 1000 Service
Manual
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