Fuel Tank Installation; Fuel Sender Test - Polaris RANGER 500 2018 Service Manual

FUEL SYSTEM
8. Remove the four screws
the frame support.

FUEL TANK INSTALLATION

WARNING
Fuel is extremely flammable and may cause severe
burns, injury, or death.
Do not use any device that produces a flame or
electrical devices that may spark around fuel or fuel
1. Carefully reinstall the fuel tank assembly
2. Reinstall the four fuel tank mounting screws and
torque to specification.
TORQUE
Fuel Tank Screw Torque:
17 Ft-Lbs (23 Nm)
3. Reinstall the RH fender panel, the fuel cap and all
previously removed fasteners.
4. Connect the fuel pump electrical harness, the fuel
line, and the vent line. Verify the fuel line is locked in
to place by lightly tugging on the connector at the fuel
pump.
5. Reconnect the negative battery cable. Test the fuel
pump by turning the ignition key on and listening for
the pump to activate. Check for leaks.
6. Reinstall the seat assembly.
4.18
e
securing the fuel tank to
vapors.

FUEL SENDER TEST

Fuel Sender Resistance Specifications:
Full: 6 ± 1 Ω
Empty: 90 ± 4.5 Ω
1. Hook up an ohm meter to the Fuel Pump Module
q
connector terminal
q
• Fuel Level Sender (+)
w
• Fuel Level Sender (-)
e
• Fuel Pump Power (+)
r
• Fuel Pump Power Ground (-)
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
w
and terminal .
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