Pad Inspection; Pad Assembly / Installation - Polaris RANGER XP 900 2013 Manual

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PAD INSPECTION

1. Measure the thickness of the pad material. Replace

pads if worn beyond the service limit.

Front Brake Pad Thickness

New: .298 ± .007" (7.56 ± .178 mm)Service Limit: .180"

9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual

1. Lubricate mounting bracket pins with a light film of

silicone grease and install rubber dust boots.

2. Compress mounting bracket and make sure dust

boots are fully seated. Install pads with friction

material facing each other.

If brake pads are contaminated with grease, oil, or

liquid soaked do not use the pads. Use only new, clean

3. Install caliper onto front hub and torque mounting

bolts to specification.

Front Caliper Mounting Bolts:30 ft-lbs (41 Nm)

4. Slowly pump brake pedal until pressure has been

built up. Maintain at least 1/2, (12.7 mm) of brake

fluid in reservoir to prevent air from entering brake

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