Brake Pads; Pad Removal; Pad Inspection; Pad Installation - Polaris Sportsman XP 1000 S 2020 Service Manual

BRAKE SYSTEM

BRAKE PADS

PAD REMOVAL

1. Loosen the (4) wheel nuts.
2. Elevate and support the side of the ATV in which the
caliper brake pads are being serviced.
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur if machine tips or falls.
3. Remove the wheel nuts and wheel.
4. Remove the (2) brake caliper mounting bolts, the set
screw, and caliper.
5. Push mounting bracket inward and slip the outer
brake pad past the edge of the pin. Remove the inner
brake pad.
10.32
CAUTION

PAD INSPECTION

Measure the overall thickness of the pad material.
Replace pads if worn beyond the service limit.
MEASUREMENT
Brake Pad Thickness:
Service Limit: .180" (4.6 mm)

PAD INSTALLATION

1. Lubricate mounting bracket pins and external slide
pin O-ring with a light film of silicone grease.
2. Compress mounting bracket. Install pads with friction
material facing each other.
If the brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads. Use only new clean
brake pads.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
WARNING
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