Inner Plunging Joint / Boot Replacement - Polaris RZR 570 2013 Service Manual

FINAL DRIVE
19. While pulling out on the CV shaft, fully extend the CV
joint and slide a straight O-ring pick or a small slotted
screw driver between the small end of the boot and
the shaft. This will allow the air pressure to equalize
in the CV boot in the position that the joint will spend
most of its life. Before you remove your instrument,
be sure the small end of the boot is in its correct
location on the shaft.
20. Install and tighten the small clamp
using the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
INNER PLUNGING JOINT / BOOT
REPLACEMENT
1. Use a side cutters to cut and discard the boot clamps
q
.
7.20
r
on the boot
or
2. Remove the large end of the boot from the plunging
joint and slide the boot down the shaft.
3. Clean the grease from the face of the joint and place
the drive shaft in a soft-jawed vise.
4. Using a soft-faced hammer, or brass drift, strike the
inner race of the joint to drive the joint off the shaft.
Be sure to tap evenly around the joint to avoid
binding.
IMPORTANT
Tap on inner race only!
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.