Toyota Tundra 2005 Service - Repair - Maintenance page 2052

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CO−8
New O−Ring
COOLING (2UZ−FE)
INSTALLATION
New O−Ring
1.
(a)
Connect
(b)
(c)
(d)
B04463
2.
(a)
(b)
Seal Width
2 − 3 mm
B03030
(c)
(d)
(e)
WATER PUMP
INSTALL WATER PUMP
Install a new O−ring to the water bypass pipe end.
Apply soapy water to the O−ring.
Connect the water pump to the water bypass pipe end.
Install the water pump and a new gasket with the 5 bolts,
2 stud bolts and nut. Uniformly tighten the bolts, stud bolts
and nut in several passes.
Torque:
Bolt: 21 N·m (215 kgf·cm, 15 ft·lbf)
Stud bolt and nut: 18 N·m (185 kgf·cm, 13 ft·lbf)
INSTALL WATER INLET AND INLET HOUSING AS-
SEMBLY
Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the water in-
let housing and water pump.
S
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing groove.
S
Thoroughly clean all components to remove all the
loose material.
S
Using a non−residue solvent, clean both sealing
surfaces.
Apply seal packing to the sealing groove of water inlet
housing as shown in the illustration.
Seal packing: Part No. 08826−00100 or equivalent
S
Install a nozzle that has been cut to a 2 − 3 mm (0.08
− 0.12 in.) opening.
S
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
S
Immediately remove nozzle from the tube and rein-
stall cap.
Install a new O−ring to the water inlet housing.
Apply soapy water on the O−ring.
Attach the water inlet housing end to the front water by-
pass joint hole.
CO0IT−07

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