Radiator Installation; Thermostat Replacement - Polaris RZR XP Turbo Service Manual

ENGINE / COOLING SYSTEM
11. Remove the two hoses
12. Disconnect the front gearcase breather hose
the fan shroud.
13. The fan and radiator can be removed as an
assembly.

RADIATOR INSTALLATION

1. Install the fan and radiator as an assembly.
2. Connect the front gearcase breather hose to the fan
shroud.
3. Connect the two coolant hoses going to the radiator.
4. Connect the fan harness.
5. Install the charge air radiator into the chassis.
6. Install the three large hoses going to the charge air
radiator and the small vent hose .
7. Install the two fasteners retaining the upper radiator
bracket. Torque fasteners to specification.
TORQUE
Radiator Bracket Fasteners:
8 ft-lb (11 Nm)
8. Install the two fasteners retaining the voltage
regulator bracket to the chassis. Torque fasteners to
specification.
3.34
u
going to the radiator.
i
Voltage Regulator Bracket Fasteners:
9. Install zip ties on both sides retaining the headlight
harnesses.
10. Install the ten Torx fasteners retaining the front fascia.
Torque fasteners to specification.
11. Connect the front headlight harnesses on both sides
and connect the two voltage regulator harness
connections.
from
12. Fill the cooling system. Properly bleed both the
engine cooling system as well as the charge air
cooling system. See Cooling System Bleeding, page
2.38
13. Install the hood panel.

THERMOSTAT REPLACEMENT

1. Remove two fasteners
shield above O2 sensor.
2. Place a drain pan under the engine below the
thermostat housing.
3. Remove the cargo box engine access panel.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
TORQUE
8 ft-lb (11 Nm)
TORQUE
Front Fascia Fasteners:
8 ft-lb (11 Nm)
r
retaining the engine heat
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