4. Inspect surface of shaft for pitting, grooves, or
damage. Measure the outside diameter and compare
to specifications. Replace the drive clutch assembly
if shaft is worn or damaged.
Shaft Diameter:
Standard: 1.3745" - 1.375" (34.91 - 34.93 mm)
Service Limit: 1.3730" (34.87 mm)
5. Visually inspect PTFE thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
PTFE Washer Thickness
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
= In. / mm.
= In. / mm.
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Moveable Sheave Bushing Inspection
Inspect the Teflon™ coating (arrow) on the moveable
sheave bushing. Inspect both sheaves for signs of wear,
grooving or cracking. De-glaze sheave surfaces with a
3M™ Scotch-Brite Pad if needed.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass
than Teflon™ is visible on the bushing.
Refer to bushing replacement
in this chapter.
CLUTCHING
6
6.17