Triumph TR6 PI Operation Manual page 89

Removing
1. Isolate the battery.
2. Remove the bonnet 76.16.01.
3. Drain the radiator.
4. Remove the air cleaner to air intake manifold hose -
P.I. only.
5. Remove the radiator cowling.
6. Remove the radiator.
7. Remove the bottom hose from the water pump.
8. Remove the air intake manifold 19.70.01 P.I.
engine.
9. . Remove the air cleaner - carburetter engine.
10. Drain the engine coolant.
11. Remove the chassis cross tube 76.10.05.
12. Disconnect the alternator.
13. Disconnect the coil.
14. Disconnect the alternator multi-socket connector
15. Disconnect the oil warning light.
16. Disconnect the oil gauge pipe.
17. Disconnect the fuel main feed pipe.
18. Disconnect the metering unit spill-off pipe - P.I.
19. Disconnect the excess fuel lever - P.I.
20. Disconnect the earth strap from the rear lifting eye
end, refit the bolt.
21. Disconnect the water temperature transmitter lead.
22. Disconnect the tachometer drive.
23. Disconnect the throttle cable.
24. Disconnect the fast idle cable - P.I.
25. Disconnect the mixture control cable - carburetter
model.
26. Disconnect the fast idle return spring - P.I.
27. Disconnect the brake servo pipe.
28. Disconnect the two heater hoses.
29. Disconnect the heater control cable.
30. Disconnect the starter motor leads.
31. Jack-up the car and .supportit on chassis stands and
disconnect the clutch slave cylinder and bracket from
the bell housing.
32, Disconnect the exhaust pipe from the manifold.
33. Remove the chassis stands and lower the car.
34. Remove the gearbox tunnel cover 76.25.07.
35. Remove the gear lever 37.16.04.
?6. Disconnect the leads from the transmission switches.
37. Disconnect the propeller shaft from the transmission.
38~
Remove the engine 'and ge,arbox rear mounting bolts.
39.
Di~connect
the speedometer cable from the gearbox.
40. Attach a lifting sling to a hoist and attach the sling to
the engine lifting eyes and ease the weight of the
engine ofC the front mountings.
ENGINE AND GEARBOX ASSEMBLY
- Remove and refit
12.37.01
ENGINE
41. Disconnect the engine mounting from the engine
bracket on the drivers' side.
42. Remove the engine mounting from the chassis frame
on the passengers' side.
43. Raise the engine, pull forward to clear the bulkhead,
raise the front of the engine and hoist clear of the car.
44. Drain the engine oil.
45. Remove the sling.
Refitting
46. Attach a sling to the engine lifting eyes and attach the
sling to the hoist.
47. Raise the engine and gearbox assembly and move it
towards the engine compartment. Lift the front of
the engine so as to enable the transmission end to
enter the bulkhead aperture and lower the assembly
vertically into position.
48. Loosely connect the R.H. and L.H. engine mountings.
49. Place the rear mounting bolts in position and lower
the engine and remove the sling.
50. Secure the L.H. and R.H. front mountings.
51. Raise the car on a jack and support the car on chassis
stands.
52. Fit the exhaust pipe to the manifold using a new
gasket.
53. Fit the clutch slave cylinder and bracket to the bell
housing and lower the car.
54. Secure the R.H. rear mounting bolt to the exhaust
pipe bracket captive nut.
55. Tighten the L.H. rear mounting bolt with the nut and
spring washer.
56. Connect the propeller shaft to the transmission drive
flange.
57. Connect the speedometer drive.
58. Connect the leads to the transmission switches.
59. Fit and adjust the gear lever 37.16.04.
60. Fit the gearbox tunnel cover.
61. Reverse instructions 2 to 31.
62. Refit the engine sump with new oil to the high mark
on the dipstick.
63. Check the gearbox oil level.
64. Reconnect the battery.
Triumph TR6 Manual. Part No. 545277 Issue 1
12.37.01 Sheet I