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ELECTRICAL
Reassembling
15.
Using the spacer (arrowed) and a suitable tube, fit the
rotor to drive end bracket by applying pressure to the
bearing inner journal.
CAUTION: Do not use the drive end bracket as a
support while fitting the rotor. If the spacer is not
employed, the felt ring may be damaged.
16.
Fit the key.
17.
Fit the fan, pulley, spring washer and nut. Prevent
the rotor turning by wrapping a scrap fan belt round
the pulley and retaining by hand or vice. Torque load
the nut to 25 to 30 lb ft (3"46 to 4·15 kgf m).
18.
Observe the relationship of the stator windings to the
drive end bracket determined by the stator wire
connections, the rectifier pack position on the
slip-ring end bracket, the alignment of the mounting
lugs on the end brackets and the through-bolt
clearances on the stator windings.
19.
Position the stator windmgs to the drive end bracket.
20.
Ensure that the rubber '0' ring is fitted correctly in
the slip-ring end bracket bearing housing.
21.
Fit the slip-ring end bracket by carefully pushing the
bearing into the housing.
22.
Fit the through-bolts, tightening evenly.
23.
Ensure that the rubber locating piece is correctly
fitted to the rectifier pack. Position the rectifier pack
and secure it with the nut.
24.
Position the three stator wires on rectifier pack as
noted operation 4.
25.
Solder the three stator wire connections. Note the
precautions stated in operation 5 and use 'M' grade
45-55 tin-lead solder.
26.
If required, attach the control unit to the brush box.
Position the three wire eyelets on the brush box as
noted in operation 3. Insert the screw to secure the
control unit and the three screws to secure the wire
eyelets.
27.
Ensure that the brushes are entered correctly in the
brush box. Fit the brush box and control unit
assembly by inserting three screws and connecting the
Lucar type connector to the rectifier pack.
28.
Fit the moulded cover.
86.10.08 Sheet 2
20
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26
MT0203
Triumph TR6 Manual. Pan No. 545277 Issue I
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