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SYNCHROMESH GEARBOX
REAR EXTENSION
Refitting
14.
Clean the mating faces of the gearbox casing and
extension housing and fit a new gasket.
15.
Refit the extension housing assembly and thrust
washer.
16.
Fit and tighten the extension housing bolts.
17.
Refit the speedometer drive cable and pinion
assembly.
18.
Locate and tighten the peg bolt.
19.
Refit the drive flange.
20.
Fit the nut and washer.
21.
Using tool RG421 to retain the flange, tighten the
nut to 90 to 110 Ibf ft (12·4 to 15'2 kgf m).
22.
Refit the mounting.
23.** Refit the two mounting bolts and nuts and on later
models the steady strap.**
24.
Fit and tighten the four mounting bolts and nuts.
25.
Refit the propeller shaft.
26.
If necessary top up the gearbox, with oil.
27.
Refit the exhaust system.
Removing
I.
Drive the vehicle onto a ramp and raise the ramp.
2.
Remove the exhaust intermediate pipes, silencer and
tail pipes.
3.
Remove the propeller shaft 47.15.01.
4.
Using tool RG421 to retain the drive flange, unscrew
and remove the nut alld washer.
5.
Remove the drive flange.
6.
Unscrew and remove the peg bolt and washer.
7.
Withdraw the speedometer drive cable and pinion
assembly.
8.
Using a ramp jack, support the gearbox and remove
the rear mounting platform attachment bolts and nuts
9.
Remove the two mounting bolts and nuts.
**Later Models. Swing the steady strap forward and
clear of the rear extension"".
10.
Raise the gearbox and remove the mounting. Lower
the gearbox.
II.
Place a drip tray under the gearbox.
12.
Unscrew and remove the bolts.
13. Withdraw the extension housing, thrust washer and
gasket.
- Remove and refit
Service tools: RG421
37.12.01
37.12.01
Triumph TR6 Manual. Pan No. 545277 Issue 2
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