Triumph TR6 PI Operation Manual page 501

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ELECTRICAL
Roller clutch drive
26.
Do not wash the roller clutch in petrol as such action
would remove lubricant from the sealed unit.
It
may
be cleaned by wiping with a petrol-moistened cloth.
27.
Check that the clutch locks in one direction and
rotates smoothly in the other. The unit should move
freely round and along the armature shaft splines.
28.
The roller clutch is a sealed unit. If the above
conditions are not met, repair by replacement of the
roller clutch unit.
Solenoid
29.
Assembly of the starter solenoid involves soldering
and sealing complicatiuns. It is therefore not
advisable to attempt to service this unit. If the
solenoid operation is suspect, repair by replacement
of the solenoid unit.
30.
The plunger is matched with the solenoid body. The
spares unit of purchase is a matched solenoid and
plunger and the box also contains a return spring. All
three items should be fitted as a set.
Reassembling
31.
Ensure that the bearing surfaces on the armature
shaft are burr-free.
32.
Hook the plunger onto the engaging lever.
33.
Insert the armature, roller clutch drive and plunger
assembly into the drive end bracket.
34.
Fit the return spring.
35.
Fit the solenoid so the 'STA' terminal is adjacent to
the yoke. Secure with two bolts and spring washers.
Ensure that the plunger does not unhook during this
operation.
36.
Lightly grease the pivot pin. Align the holes and
insert the pivot pin. Secure with a new Spire retaining
ring. Ensure that the plunger does not unhook during
this operation.
37.
Insert two field winding brushes into the brush box
with flexibles positioned as shown.
38.
Position the commutator end cover to the yoke.
39.
Position the rubber seal block.
40.
Fit the thrust washer.
41.
Holding the commutator end cover firmly to the
yoke, insert the assembly.
42.
Fit two through bolts.
43.
If necessary, adjust the position of the rubber seal
block.
44.
Fit a new Spire retaining ring to the armature shaft.
45.
Fit the rubber end cap.
46.
Fit washer, spring washer and nut to secure the
connector link to the solenoid.
36
37
86.60.13 Sheet 7
NTO 151
Triumph TR6 Manual. Part No. 545277 Issue I

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