C3 Clutch And Reverse Sun Gear Assembly - SSANGYONG 2004 Rexton 2.7XDi Workshop Manual

C3 Clutch and Reverse Sun
Gear Assembly
Tools Required
0555-336259 Clutch Spring Compressor
0555-336260 Clutch Pack Clearance Kit
1. Check the orifices in the cylinder are clear of obstructions.
2. Check the C3 cylinder bush outside diameter and the centre support inside diameter are in good condition and not
damaged. Coat the sealing rings with automatic transmission fluid and fit into the C3 cylinder grooves.
3. Check the reverse sun gear splines, grooves and thrust
face for condition. Coat the "O" ring with automatic
transmission fluid and fit it to the groove of the reverse
sun gear.
4. Lubricate the C3 washer with petroleum jelly and fit to
the inner face of the reverse sun gear.
5. Install the reverse sun gear in the C3 cylinder, en-suring
that the "O" ring compression is adequate but not
excessive.
Notice
"O" rings must not be twisted in the grooves.
6. Coat the C3 piston "O" rings with automatic trans-mission
fluid and fit the small "O" ring onto the inner ring and the
large "O" ring onto the outer ring of the C3 piston.
7. Check that the bleed orifices of the piston are clean and
clear of obstructions.
8. Install the C3 piston in the cylinder until the outside
diameter of the piston enters the inside diameter of the
cylinder.
Notice
Take care not to cut the "O" ring.
9. Assemble the spring and spring retainer on the piston.
Using 0555-336259 clutch spring compressor compress
the spring sufficiently to enable the installation of the
retaining circlip, ensuring that the circlip is firmly seated
in the groove, and remove the tool.
10. Fit the C3 wave plate to the C3 piston face, ensuring that
one crest of the wave plate of the C3 piston face is aligned
over one of the piston orifices.
BTRA 4 AUTO TRANSMISSION
REXTON SM - 2004.4
3A2-185
Y220_3A20P0
Y220_3A20Q0
Y220_3A2730
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN