SSANGYONG RODIUS 2007.07 Manual
  1. Manuals
  2. Brands
  3. SSANGYONG Manuals
  4. Automobile
  5. RODIUS 2007.07
  6. Manual
SSANGYONG RODIUS 2007.07 Manual

SSANGYONG RODIUS 2007.07 Manual

Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
Table of Contents

Advertisement

Quick Links

GENERAL INFORMATION
0000-00
GENERAL INFORMATION
GENERAL INFORMATION
1. HOW TO READ ELECTRICAL WIRING
DIAGRAM...............................................
3

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RODIUS 2007.07 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SSANGYONG RODIUS 2007.07

Summary of Contents for SSANGYONG RODIUS 2007.07

  • Page 1 GENERAL INFORMATION 0000-00 GENERAL INFORMATION GENERAL INFORMATION 1. HOW TO READ ELECTRICAL WIRING DIAGRAM..........
  • Page 3 0000-00 GENERAL INFORMATION 2) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT) 1. HOW TO READ ELECTRICAL WIRING DIAGRAM 1) HOW TO READ ELECTRICAL WIRING DIAGRAM Position Explanation - Upper horizontal lines : Power supply lines - Power supply lines : 30, 15, 15A, 15C, 58 - Ef20 or F2 : Fuse Number ·Ef20 : Fuse No #20 in engine room compartment ·F2 : Fuse No #2 in passenger room compartment...
  • Page 4 0000-00 5) WIRING HARNESS COLOR IDENTIFICATION 3) CIRCUIT IDENTIFICATION SYMBOL Identification Symbol Meaning Abbreviation Color Abbreviation Color Connector Brown Sky Blue Diode Green Fuse in engine room fuse & relay box Violet Blue Fuse in passenger room fuse box Pink Yellow Ground White...
  • Page 5 0000-00 7) PART LOCATION ACCORDING TO PART NUMBER 8) ELECTRIC SYMBOLS ▶ Ex.) C 1 0 2 C : Symbol character for connector Symbol Character Description Connector (Connecting part that connects two wiring harness) Diode Ground Splice pack (Joint connector that connects various wiring harness) 1 : Part location number Part number according to locating section Part Numbe...
  • Page 7 CONNECTOR/GROUND 8201-00 CONNECTOR/GROUND WIRING 8201-00 WIRING HARNESS, COMPONENTS LOCATION..
  • Page 8 0000-00 WIRING HARNESS WIRING HARNESS, COMPONENTS LOCATION 8201-00 2) COMPONENTS LOCATION 1) POSITION OF CONNECTOR, GROUND & SPLICE PACK CONNECTOR/GROUND undefined...
  • Page 9 8201-00 3) CONNECTOR, GROUND & SPLICE PACK INFORMATION ▶ CONNECTOR CONNECTOR/GROUND undefined...
  • Page 10 8201-00 4) SPLICE PACK ▶ S204 (ILL) ▶ S202 ▶ S205 (CAN) ▶ S203 (GND) ▶ S206 (GND) CONNECTOR/GROUND undefined...
  • Page 11 8201-00 5) GROUND ▶ S207 ▶ S301 (EPB/EAS, CAN) CONNECTOR/GROUND undefined...

  • Page 13: Table Of Contents

    POWER DISTRIBUTION 8410-02/8410-05 POWER DISTRIBUTION FUSE/RELAY 8410-02 ENGINE ROOM FUSE ＆ RELAY BOX......... 8410-05 I.P FUSE ＆ ICM BOX (IP RELAY BOX)......ELECTRICITY DIVIDE 8210-02 ENG ROOM FUSE BOX....8410-04 I.P FUSE BOX......

  • Page 15: Fuse/Relay

    8410-02 FUSE ＆ RELAY 8410-02 ENGINE ROOM FUSE ＆ RELAY BOX 2) REAR 1) FRONT POWER DISTRIBUTION undefined...

  • Page 16: 8410-05 I.p Fuse ＆ Icm Box (Ip Relay Box)

    8410-05 8410-05 I.P FUSE ＆ ICM BOX (IP RELAY BOX) 3) ICM BOX 1) FUSE BOX 4) ICM BOX (POWER SUPPLY) 2) POWER SUPPLY (1) C203 POWER DISTRIBUTION undefined...
  • Page 17 8410-05 POWER DISTRIBUTION undefined...

  • Page 18: Electricity Divide

    8410-02 ELECTRICITY DIVIDE ENG ROOM FUSE BOX 8210-02 (1) SB1 ~ SB5 (2) SB6 ~ SB11 POWER DISTRIBUTION undefined...
  • Page 19 8410-02 (3) Ef1 ~ Ef4 (4) Ef5 ~ Ef7 POWER DISTRIBUTION undefined...
  • Page 20 8410-02 (5) Ef8 ~ Ef10 (6) Ef11 ~ Ef18 POWER DISTRIBUTION undefined...
  • Page 21 8410-02 (7) Ef19 ~ Ef21 (8) Ef22 ~ Ef26 POWER DISTRIBUTION undefined...

  • Page 22: 8410-04 I.p Fuse Box

    0-10 8410-04 I.P FUSE BOX 8410-04 (1) F1 ~ F5 (2) F6 ~ F12 POWER DISTRIBUTION undefined...
  • Page 23 0-11 8410-04 (3) F13 ~ F16 (4) F17 ~ F24 POWER DISTRIBUTION undefined...
  • Page 24 0-12 8410-04 (5) F25 ~ F31 (6) F32 ~ F36 POWER DISTRIBUTION undefined...
  • Page 25 CIRCUIT 1491-01/8210-01/3670-01/4891-01/4920-01/4480-01/8810-01/8010-01/7630-02/8710-03/8510-03/4810-10/8510-00/8510-26/8910-01/6810-21/6910-01/6810-30 CIRCUIT ENGINE 1491-01 ECU (ENGINE CONTROL UNIT - 8910-01 AUDIO (MULTI VISION)....D27DT EU IV)....... 8910-01 AUDIO.......... 8210-01 DIAGNOSIS CIRCUIT....6810-21 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)......6910-01 FFH (FUEL FIRED HEATER)..CHASSIS 6810-30 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT....3670-01 TCU (5-SPEED)......

  • Page 27: 1491-01 Ecu (Engine Control Unit - D27Dt Eu Iv)

    1491-01 ECU (ENGINE CONTROL UNIT - D27DT EU IV) 1491-01 1) ENG MAIN RELAY, PEDAL MODULE, HFM SENSOR, VALVE (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 28 1491-01 2) FUEL FILTER WARNING LAMP, IMMO, SENSOR (FUEL PRESSURE, CAM SHAFT, BOOSTER PRESSURE, CRANK SHAFT, COOLANT/FUEL TEMP.) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 29 1491-01 3) INJECTOR, CAN LINE (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 30: 8210-01 Diagnosis Circuit

    8210-01 DIAGNOSIS CIRCUIT 8210-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 31: 3670-01 Tcu (5-Speed)

    3670-01 TCU (5-SPEED) 3670-01 1) START MOTOR, TGS LEVER, CAN LINE (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 32 3670-01 2) SOLENOID, OIL TEMP SENSOR, SPEED SENSOR (N2, N3) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 33: 4891-01 Abs/Esp

    4891-01 ABS/ESP 4891-01 WHEEL SPEED SENSOR, STOP LAMP SW, DIAGNOSIS, WARNING LAMP (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 34 0-10 4891-01 PRESSURE SENSOR, S.W.A SENSOR, SENSOR CLUSTER, ESP OFF SW (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 35: 4920-01 Epb

    0-11 4920-01 4920-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI CIRCUIT undefined...

  • Page 36: 4480-01 Eas

    0-12 4480-01 4480-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 37: 8810-01 Air-Bag

    0-13 8810-01 AIR-BAG 8810-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 38: 8010-01 Cluster

    0-14 8010-01 CLUSTER 8010-01 1) GAUGE(SPEED, RPM, FUEL, TEMP, WARNING LAMP(4WD, (1) CONNECTOR INFORMATION FUEL FILTER, ABS/ESP) (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 39 0-15 8010-01 2) WARNING (EAS, EPB, TGS LEVER, AUTO PARK’G) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 40 0-16 8010-01 WARNING (BAT CHANGE, OIL, BRAKE ENG CHCK, AIR BAG, (1) CONNECTOR INFORMATION IMMOM SEAT-BELT) TURN SIGNAL, DEFOGGER, DOOR OPEN (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 41: 7630-02 Cigar Lighter, Power Outlet

    0-17 7630-02 CIGAR LIGHTER, POWER OUTLET 7630-02 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSIT CIRCUIT undefined...

  • Page 42: 8710-03 Stics

    0-18 8710-03 STICS 8710-03 (1) CONNECTOR INFORMATION 1) POWER WINDOW, WARNING LAMP (P/BRAKE, S/BELT),ILL, KEY REMINDER SW (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 43 0-19 8710-03 WIPER, DOOR SW, LAMP(DOOR COURTESY, G/HANDLE), DOOR OPEN WARNING LAMP (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 44 0-20 8710-03 3) DOOR LOCK, DEFOGGER (1) CONNECTOR INFORMATION CIRCUIT undefined...
  • Page 45 0-21 8710-03 (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 46: 8510-03 Power Window Circuit

    0-22 8510-03 POWER WINDOW CIRCUIT 8510-03 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 47: 4810-10 Stop, Back Up Lamp Circuit

    0-23 4810-10 STOP, BACK UP LAMP CIRCUIT 4810-10 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 48: 8510-00 Head Lamp Leveling Device Circuit

    0-24 8510-00 HEAD LAMP LEVELING DEVICE CIRCUIT 8510-00 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 49: 8510-26 Turn Signal ＆ Hazard Lamp Circuit

    0-25 8510-26 8510-26 TURN SIGNAL ＆ HAZARD LAMP CIRCUIT 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 50: 8910-01 Audio (Multi Vision)

    0-26 8910-01 AUDIO (MULTI VISION) 8910-01 A/V HEAD UNIT, NAVI UNIT, GPS, RR VIEW CAMERA, AUX 1) CONNECTOR INFORMATION JACK CIRCUIT undefined...
  • Page 51 0-27 8910-01 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 52 0-28 8910-01 (1) CONNECTOR INFORMATION 2) A/V HEAD UNIT, DSP/AMP, TUNER UNIT, WOOFER AMP (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 53: 8910-01 Audio

    0-29 8910-01 AUDIO 8910-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI CIRCUIT undefined...

  • Page 54: 6810-21 Ptc Heater (Positive Temperature Coefficient)

    0-30 6810-21 PTC HEATER 6810-21 (POSITIVE TEMPERATURE COEFFICIENT) 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 55: 6910-01 Ffh (Fuel Fired Heater)

    0-31 6910-01 FFH (FUEL FIRED HEATER) 6910-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 56: 6810-30 Fatc

    0-32 6810-30 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT (1) CONNECTOR INFORMATION 6810-30 1) CONDENSOR FAN, AIR MIX MOTOR, SUN SENSOR, WATER TEMP SENSOR (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 57 0-33 6810-30 2) FRT BLOWER, ACTUATOR (MODE, INTAKE) AQS SENSOR (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 58 0-34 6810-30 3) RR AIR CON (BLOWER, MODE ACTIATOR) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...

  • Page 59: 6810-30 Air-Con (Manual)

    0-35 6810-30 AIR-CON (MANUAL) 6810-30 1) POWER A/C, COMP., MOTOR (MODE, INTAKE, AIR MIX) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 60 0-36 6810-30 2) BLOWER MOTOR (FRT, RR) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT undefined...
  • Page 61 ENGINE INFORMATION 0000-00 ENGINE INFORMATION GENERAL) 1. COMPONENT LOCATOR....... 2. DESCRIPTION AND OPERATION..
  • Page 64 01-4 0000-00 0000-00 ENGINE GENERAL 1. COMPONENT LOCATOR 1) Front View ENGINE INFORMATION RODIUS 2007.07...
  • Page 65 Connecting rod Resonance flap Exhaust manifold Cylinder head cover Crankshaft Exhaust camshaft Engine mounting Intake camshaft Starter Cylinder head Crankcase Spark plug connector Oil pump sprocket Valve tappet Oil strainer Injector Oil pan Exhaust valve Drain plug ENGINE INFORMATION RODIUS 2007.07...
  • Page 66 01-6 0000-00 2) SIDE VIEW FUNCTION FUNCTION Camshaft adjuster Oil pump drive chain Cooling fan and viscous clutch Oil return pipe Piston Timing chain Flywheel of drive plate ENGINE INFORMATION RODIUS 2007.07...
  • Page 67 Any time the air cleaner is removed, the intake opening should be covered. This will protect against accidental entrance of foreign material, which could follow the intake passage into the cylinder and cause extensive damage when the engine is started.g ENGINE INFORMATION RODIUS 2007.07...
  • Page 68 02-3 0000-00 1113-01 ENGINE ASSEMBLY 1. SPECIFICATIONS 1) ENGINE SPECIFICATIONS ENGINE ASSEMBLY RODIUS 2007.07...
  • Page 69 02-4 0000-00 2) PERFORMANCE CURVE ENGINE ASSEMBLY RODIUS 2007.07...
  • Page 70 02-5 0000-00 2. SPECIAL TOOLS AND EQUIPMENT ENGINE ASSEMBLY RODIUS 2007.07...
  • Page 71 02-6 0000-00 ENGINE ASSEMBLY RODIUS 2007.07...
  • Page 72 02-7 0000-00 Name and Part Number A9917 0012B (DW110-120)Holding Pin ENGINE ASSEMBLY RODIUS 2007.07...
  • Page 73 02-8 0000-00 3. FASTENER TIGHTENING SPECIFICATIONS ENGINE ASSEMBLY RODIUS 2007.07...
  • Page 74 02-9 0000-00 4. FASTENER TIGHTENING SPECIFICATIONS (CONT′D) ENGINE ASSEMBLY RODIUS 2007.07...
  • Page 75 It is therefore recommended that earthed pumps with integrally earthed hoses be used, and that storage containers be properly earthed during all noncommercial fueling operations. ENGINE FUEL SYSTEM RODIUS 2007.07...
  • Page 76 03-4 0000-00 ▶ temperature vs resistance ENGINE FUEL SYSTEM RODIUS 2007.07...
  • Page 77 NO DATA...
  • Page 78 (HC) and carbon monoxide (CO) from the exhaust gas. The three-way catalyst has coatings which contain platinum and rhodium, which additionally lower the levels of oxides of nitrogen (NOx). ENGINE EXHAUST SYSTEM RODIUS 2007.07...
  • Page 79 05-4 0000-00 4. FASTENER TIGHTENING SPECIFICATIONS ENGINE EXHAUST SYSTEM RODIUS 2007.07...
  • Page 80 06-3 0000-00 9210-01 ENGINE LUBRICATION SYSTEM 1. OIL CIRCULATION LUBRICATION SYSTEM RODIUS 2007.07...
  • Page 81 (from oil pump to oil filter) Oil gallery (at cylinder head) Main oil gallery Oil return line Ball (φ 15mm) (oil returns to the oil pan when replacing the filter element) Oil restriction inner (φ 4mm) LUBRICATION SYSTEM RODIUS 2007.07...
  • Page 82 07-3 0000-00 2110-01 ENGINE COOLING SYSTEM 1. GENERAL SPECIFICATIONS COOLING SYSTEM RODIUS 2007.07...
  • Page 83 07-4 0000-00 2. SPECIAL TOOLS AND EQUIPMENT COOLING SYSTEM RODIUS 2007.07...
  • Page 84 07-5 0000-00 3. FASTENER TIGHTENING SPECIFICATIONS COOLING SYSTEM RODIUS 2007.07...
  • Page 85 The coolant reservoir maintains the correct coolant level. The cooling system for this vehicle has no radiator cap or filler neck. The coolant is added to the cooling system through the coolant reservoir. COOLING SYSTEM RODIUS 2007.07...
  • Page 86 07-7 0000-00 2. COMPONENT LOCATOR COOLING SYSTEM RODIUS 2007.07...
  • Page 87 Bolt (M6, 8 pieces) Reserver tank Bolt (M6, 4 pieces) Bolt (M6, 2 piece) Bolt (M6, 4 pieces) Cooling fan Upper radiator insulator Viscous clutch Lower radiator insulator Bolt (M6, 1 piece) Plate Bolt (M6, 3 piece) Clip COOLING SYSTEM RODIUS 2007.07...
  • Page 88 08-3 0000-00 1452-01 ENGINE ELECTRIC DEVICES 1. GENERAL SPECIFICATIONS ENGINE ELECTRIC DEVICES RODIUS 2007.07...
  • Page 89 08-4 0000-00 2. FASTENER TIGHTENING SPECIFICATIONS ENGINE ELECTRIC DEVICES RODIUS 2007.07...
  • Page 90 The starting system circuit consists of the battery, the starter motor, the ignition switch, and all the related electrical wiring. All of these components are connected electrically. ENGINE ELECTRIC DEVICES RODIUS 2007.07...
  • Page 91 Each EI system ignition coil provides the high voltage to two spark plugs simultaneously; 3.2L DOHC T1/1: cylinder 2 and 5 T1/2: cylinder 3 and 4 T1/3: cylinder 1 and 6 The EI system ignition coil is not serviceable and must be replaced as an assembly. ENGINE ELECTRIC DEVICES RODIUS 2007.07...
  • Page 92 08-7 0000-00 4. STARTING AND CHARGING SYSTEM (GASOLINE ENGINE) CIRCUIT ENGINE ELECTRIC DEVICES RODIUS 2007.07...
  • Page 93 09-3 0000-00 1522-16 ENGINE CONTROL SYSTEM 1. ENGINE DATA DISPLAY TABLE ENGINE CONTROL SYSTEM RODIUS 2007.07...
  • Page 94 09-4 0000-00 1) TEMPERATURE VS RESISTANCE 2. FASTENER TIGHTENING SPECIFICATIONS ENGINE CONTROL SYSTEM RODIUS 2007.07...
  • Page 95 SPECIAL SERVICE TOOLS 0000-00 SPECIAL SERVICE TOOLS GENERAL 1. ENGINE ASSEMBLY ......2. ENGINE INTAKE SYSTEM ....3. ENGINE LUBRICATION SYSTEM ..4. ENGINE COOLING SYSTEM ....
  • Page 97 (1) D20DT Engine Injector Puller Glow Plug Wrench Sealing Caps Fuel Pipe Wrench Y99220072B Y99220132B 665 995 5844 Injector Copper Washer Puller Y99220022B Valve Pulley Lock/Wrench Engine Lock Remover/Installer Y99220052B 602 589 00 40 00 Y99220082B SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 98 Fuel Pipe Wrench Y99220072B Y99220132B 665 995 5844 Injector Copper Engine Lock Washer Puller 602 589 00 40 00 Y99220022B Valve Pulley Lock/Wrench HP Pump Bearing HP Pump Lock Remover/Installer Y99220052B Puller Y99220102B Y99220082B Y99220032B SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 99 0000-00 2) Special Tools and Equipment Name and Part Number Application Y99220092B Compression pressure measuring adapter and gauge Y99220082B Supporting bar and lever Y99220162B Guide pin extractor Y99220112B Intake manifold guide pin SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 100 0000-00 Name and Part Number Application Y99220152B HLA remover Y99220142B Stem seal installer SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 101 0000-00 Name and Part Number Application Y99220122B Piston protrusion measuring jig Y99220172B Piston insertion jig SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 102 0000-00 2. ENGINE INTAKE SYSTEM Name and Part Number Application Y99220112B Installation of intake manifold Intake manifold guide pin SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 103 0000-00 3. ENGINE LUBRICATION SYSTEM 1) SPECIAL TOOLS AND EQUIPMENT Name and Part Number Application 103 589 02 09 00 Engine filter cap SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 104 0-10 0000-00 4. ENGINE COOLING 1) SPECIAL TOOLS AND EQUIPMENT SYSTEM SPECIAL SERVICE TOOLS RODIUS 2007.07...
  • Page 105 ENGINE GENERAL 0000-00 ENGINE GENERAL GENERAL 1. STRUCTURE AND COMPARISON..2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE......3. TIGHTENING TORQUE......4. MAJOR CHANGES IN D27DTP(POWER UP ENGINE(COMPARED TO D27DT)..OERVIEW AND OPERATION PROCESS 1. ENGINE COMPARTMENT..... 2. SYSTEM IN ENGINE COMPARTMENT.

  • Page 107: Structure And Comparison

    0000-00 0000-00 ENGINE GENERAL 1. STRUCTURE AND COMPARISON ▶D27DTP (POWER UP) + CDPF Engine - Front View ▶D27DTP (POWER UP) + CDPF Engine - Top View ENGINE GENERAL RODIUS 2007.07...
  • Page 108 0000-00 ▶D27DTP (POWER UP) + CDPF Engine - Side View ▶D27DTP (POWER UP) + CDPF Engine - Left Side View ENGINE GENERAL RODIUS 2007.07...
  • Page 109 0000-00 ▶D27DT (EU IV) Engine - Front View ▶D27DT (EU IV) Engine - Top View ENGINE GENERAL RODIUS 2007.07...
  • Page 110 0000-00 ▶D27DT (EU IV) Engine - Side View ▶D27DT (EU IV) Engine - Left Side View ENGINE GENERAL RODIUS 2007.07...
  • Page 111 0000-00 ▶D27DT Engine (General) - Front View ▶D27DT Engine (General) - Top View ENGINE GENERAL RODIUS 2007.07...
  • Page 112 0000-00 ▶D27DT Engine (General) - Side View ▶D27DT Engine (General) - Left Side View ENGINE GENERAL RODIUS 2007.07...

  • Page 113: Engine Specifications And Performance Curve

    0000-00 2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE 1) Specifications ENGINE GENERAL RODIUS 2007.07...
  • Page 114 0-10 0000-00 2) D27DTP (Power Up) Engine Performance Curve (1) Output and Torque: vehicle with automatic transmission Oil Temperature/Pressure and Boost Pressure: vehicle with automatic transmission ENGINE GENERAL RODIUS 2007.07...
  • Page 115 0-11 0000-00 3) D27DT Engine Performance Curve (1) Output and Torque (2) Oil Temperature/Pressure and Boost Pressure ENGINE GENERAL RODIUS 2007.07...

  • Page 116: Tightening Torque

    0-12 0000-00 3. TIGHTENING TORQUE This table shows the tightening torques for removal/mounting and disassembly/reassemly of the engine. ENGINE GENERAL RODIUS 2007.07...
  • Page 117 0-13 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 118 0-14 0000-00 ENGINE GENERAL RODIUS 2007.07...

  • Page 119: Major Changes In D27Dtp(Power Up Engine(Compared To D27Dt)

    MAJOR CHANGES IN D27DTP (POWER UP) ENGINE (COMPARED TO D27DT) The shape and size of D27DTP (POWER UP) are slightly different from those of D27DT engine but the basic configuration of two systems is almost same. 1) Engine Assembly ENGINE GENERAL RODIUS 2007.07...
  • Page 120 0-16 0000-00 2) Major Changes and Summary ENGINE GENERAL RODIUS 2007.07...
  • Page 121 0-17 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 122 0-18 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 123 0-19 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 124 0-20 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 125 0-21 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 126 0-22 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 127 0-23 0000-00 ENGINE GENERAL RODIUS 2007.07...

  • Page 128: Engine Compartment

    0-24 0000-00 1. ENGINE COMPARTMENT The major changes due to the newly adopted engine compared to D27DT engine are as follows: ENGINE GENERAL RODIUS 2007.07...
  • Page 129 0-25 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 130 Washer fluid filler cap Air cleaner housing Engine compartment fuse box 2Coolant surge tank PTC relay box ABS/ESP HECU (Including TPMS function: Battery optional) Vacuum modulator (for VGT turbo charger) Exhaust gas FRT Temp. sensor (T3) ENGINE GENERAL RODIUS 2007.07...
  • Page 131 0-27 0000-00 ▶Major Sensors and Components ENGINE GENERAL RODIUS 2007.07...

  • Page 132: System In Engine Compartment

    0-28 0000-00 2. SYSTEMS IN ENGINE COMPARTMENT 1) Engine Accessories Related to ECU ENGINE GENERAL RODIUS 2007.07...
  • Page 133 0-29 0000-00 ENGINE GENERAL RODIUS 2007.07...
  • Page 134 0-30 0000-00 2) Preheat System ENGINE GENERAL RODIUS 2007.07...
  • Page 135 0-31 0000-00 3) Fuel System ENGINE GENERAL RODIUS 2007.07...
  • Page 136 0-32 0000-00 ▶Fuel Supply System ENGINE GENERAL RODIUS 2007.07...
  • Page 137 0-33 0000-00 4) Lubrication System ENGINE GENERAL RODIUS 2007.07...
  • Page 138 0-34 0000-00 5) Cooling System ENGINE GENERAL RODIUS 2007.07...
  • Page 139 0-35 0000-00 6) Intake System ENGINE GENERAL RODIUS 2007.07...
  • Page 140 0-36 0000-00 7) Exhaust System ENGINE GENERAL RODIUS 2007.07...
  • Page 141 D27DT injector to lift the nozzle) is leaned only when the engine is running. However, for the D27DTP engine, it is learned when the vehicle is in motion and the engine is at idle speed. ENGINE FUEL SYSTEM RODIUS 2007.07...
  • Page 142 (It is also installed on the connection of the high pressure fuel supply line of the HP pump.) D27DT ENGINE FUEL SYSTEM RODIUS 2007.07...
  • Page 143 * Fuel high pressure pipe (HP pump → 　 Common rail) D27DT * Fuel pipe (Common rail → Injector) * Fuel high pressure pipe (HP pump → Common rail) ENGINE FUEL SYSTEM RODIUS 2007.07...
  • Page 144 0000-00 2. COMPONENTS OF FUEL SYSTEM ENGINE FUEL SYSTEM RODIUS 2007.07...
  • Page 145 0000-00 ▶Fuel Flow of D27DTP (Power Up) Engine Fuel Supply System ENGINE FUEL SYSTEM RODIUS 2007.07...
  • Page 146 Also, the improved HFM sensor (from HFM5.0 to HFM6.0) has been installed to control the intake air precisely so that the NOx in the exhaust gas can be decreased. ENGINE INTAKE SYSTEM RODIUS 2007.07...
  • Page 147 The EGR system has been changed to control NOx more efficiently and the VGT turbo charger has been changed to increase the engine power. For more details, refer to the next description. The exhaust system for D27DTP (POWER UP) engine is as follows: ENGINE EXHAUST SYSTEM RODIUS 2007.07...
  • Page 148 0000-00 1725-12 CDPF(Catalytic Disel Particulate Filter) 1. Specifications for engine with CDPF CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 149 ▶ COMPARISON OF THROTTLE BODY FUNCTIONS BASED ON EXHAUST EMISSION REGULATION Regulated parts are carbon monoxide (CO), nitrogen oxide (NOx), particular matter (PM) and soot in the exhaust emission, and the particulars of the regulations are prescribed in the following table. CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 150 0000-00 2. COMPONENTS Differential Pressure CDPF Assembly and Rear Exhaust Gas Temperatiure Sensor Sensor CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 151 2.4 mm/6.0 mm to 3.0 mm/6.35 mm. temperature sensors. Also, the damping orifice is installed to Its version is 3.2, but it is not compatible prevent the fuel pulsation occured by fuel with ECU without CDPF. pressure. CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 152 0000-00 CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 153 CDPF. The ECU increase the amount of post injection to increase the tempeature of exhaust gas up to 600°C so that the soot is burnt. The soot is burnt for 15 ~ 20 minutes. CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 154 When the engine is running in low load range, the amount of post injection and the amount of intake air are controlled. It is to raise the temperature by increasing the amount of fuel while decreasing the amount of intake air. CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 155 1) D27DT (EU IV) engine 2) D27DTP (POWER UP) engine 3) D27DTP (POWER UP) engine + CDPF Both engines are equipeed with the throttle body, but its appearance and the related control system are differ. CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 156 The filtered soot is burned whenever the vehicle is driven for 600 ~ 1200 km. The driving distance can be differed depending on the vehicle’s driving conditions. The soot is burnt for 15 ~ 20 minutes. CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 157 If the same DTC is generated again, check the system according to the DTC description related to the differential pressure sensor. * This DTC is actually generated mostly due to the related system malfunction, such as differential pressure sensor malfunction. CDEF(Catalytic Disel Particulate Filter) RODIUS 2007.07...
  • Page 158 NO DATA...
  • Page 159 0000-00 1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE For the D27DTP (POWER UP) engine, the cooling system is equipped with E-EGR cooler and the water pump which its capacity is improved according to the additional coolant line in the cylinder block. For the D27DT engine, the cooling system uses the fan clutch.
  • Page 160 0000-00 ▶Comparison D27DTP (POWER UP) & D27DT (EU IV) Engine D27DT Engine ENGINE COOLING SYSTEM RODIUS 2007.07...
  • Page 161 NO DATA...
  • Page 162 NO DATA...
  • Page 163 ELECTRIC GENERAL ELECTRIC GENERAL ELECTRIC GENERAL ELECTRIC GENERAL 0000-00 ELECTRIC GENERAL GENERAL 1. LOCATIONS OF UNITS AND SENSORS IN PASSENGER COMPARTMENT..2. SWITCHES, UNITS AND SENSORS IN ENGINE COMPARTMENT (EXCEPT ENGINE RELATED SENSORS AND UNITS)........... 3. SWITCHES IN PASSENGER COMPARTMENT........4.

  • Page 166: Locations Of Units And Sensors In Passenger Compartment

    0000-00 0000-00 ELECTRIC GENERAL 1. LOCATIONS OF UNITS AND SENSORS IN PASSENGER COMPARTMENT ELECTRIC GENERAL RODIUS 2007.07...
  • Page 167 0000-00 ELECTRIC GENERAL RODIUS 2007.07...

  • Page 168: Switches, Units And Sensors In Engine Compartment (Except Engine Related Sensors And Units)

    0000-00 2. SWITCHES, UNITS AND SENSORS IN ENGINE COMPARTMENT (EXCEPT ENGINE RELATED SENSORS AND UNITS) ELECTRIC GENERAL RODIUS 2007.07...
  • Page 169 0000-00 Fuse and relay box in engine Brake pressure sensor compartment ABS (ESP) HECU (under the battery) PTC power supply relay (PTC system equipped vehicle) Theft deterrent horn (under the Sub condenser washer fluid reservoir) ELECTRIC GENERAL RODIUS 2007.07...

  • Page 170: Switches In Passenger Compartment

    0000-00 3. SWITCHES IN PASSENGER COMPARTMENT Audio remote control switch on the steering wheel 4WD switch and rear washer/wiper switch Outside rearview mirror adjusting and folding switch Window switches ELECTRIC GENERAL RODIUS 2007.07...
  • Page 171 0000-00 ELECTRIC GENERAL RODIUS 2007.07...

  • Page 172: System Layout (Based On Dvd System Equipped Vehicle)

    0-10 0000-00 4. SYSTEM LAYOUT (BASED ON DVD SYSTEM EQUIPPED VEHICLE) ELECTRIC GENERAL RODIUS 2007.07...
  • Page 173 0-11 0000-00 DVD changer Radio antenna amplifier Rearview camera Tuner DSP integrated amplifier Navigation unit ELECTRIC GENERAL RODIUS 2007.07...

  • Page 174: Wiring Harness Arrangement

    0-12 0000-00 5. WIRING HARNESS ARRANGEMENT ELECTRIC GENERAL RODIUS 2007.07...

  • Page 175: Components Locator

    0-13 0000-00 6. COMPONENTS LOCATOR ELECTRIC GENERAL RODIUS 2007.07...
  • Page 176 If not indicated, time tolerance will be ± 10%. However, if less than 500 ms, time tolerance will be ± 50 ms. The time indicated in each function does not include chattering processing time from switch input changing point. STICS RODIUS 2007.07...
  • Page 177 8710-01 4) Input Signals Of Rk Stics STICS RODIUS 2007.07...
  • Page 178 Theft deterrent horn ICM module REKES Installed under the battery. This This module contains horn works only for the theft various relays, chime and deterrent function, panic buzzer controlled Added escort function, and remote starting. STICS panic function STICS RODIUS 2007.07...
  • Page 179 8710-01 2. DESCRIPTIONS Below table shows the major differences compared to the previous vehicle model before year 2004. For whole functions and details, refer to corresponding section. STICS RODIUS 2007.07...
  • Page 180 The wiper relay is turned on 0.3 seconds (T1) after turning “ON” the washer switch over 0.6 seconds (T2) with the ignition key “ON”, and it is turned on three times immediately after turning off the washer switch. STICS RODIUS 2007.07...
  • Page 181 If the washer operating signal is inputted while the wipers are operating in intermittent or AUTO mode, the system stores the previous intermittent interval and operates the washer coupled wiper. After then, the wiper operation returns back to intermittent or AUTO mode with the stored operating interval. STICS RODIUS 2007.07...
  • Page 182 LED and then receives it with photo diode and then sends the returned signal to STICS and the STICS controls the wipers directly. For more details, refer to rain sensing wiper section in this manual. STICS RODIUS 2007.07...
  • Page 183 “AUTO” position, and the wiper motor is in “Parked” position). However, the wiper motor can be operated only when the rain sensor detects the “Rain Detected” signal. * If the volume sensitivity is changed more than 2 stages within 2 seconds, the wiper motor runs only one cycle. STICS RODIUS 2007.07...
  • Page 184 When the parking terminal is fixed to IGN (HIGH), the wiper system outputs the operating signal of current sensitivity for 2 seconds, then continuously outputs the parking signal of current sensitivity The wiper motor runs only when the rain sensor requires. STICS RODIUS 2007.07...
  • Page 185 The wiper relay (LO) is turned on and the wiper motor runs one cycle when the wiper sensitivity is changed to 3 from 4 during receiving the malfunction signal (2) from the rain sensor (while the ignition key is in “ON” position and the wiper switch is in “AUTO” position). STICS RODIUS 2007.07...
  • Page 186 Also, the wiper relay (LO) is turned on and the wiper motor runs one cycle when the wiper sensitivity is changed to 2 from 1 during receiving the ground fixed or IGN fixed signal from the rain sensor. STICS RODIUS 2007.07...
  • Page 187 The pause time is calculated by the vehicle speed and VOLUME value as shown in the table in next page. If the pause time is below 1.0 second, the wipers operate without pause. · If the pause time is over 1.5 seconds, the wipers operate intermittently. · STICS RODIUS 2007.07...
  • Page 188 The wiper relay continues to output when the parking terminal is fixed at the ground or IGN while the wiper relay is “ON” (INT switch = ON or Washer switch = ON) (The output stops immediately after turning off the switch) STICS RODIUS 2007.07...
  • Page 189 (T1) (while the ignition key is in ignition switch). Operating conditions for (*1) and (*2) (*1): Driver’s door is opened and driver’s door lock switch is turned to LOCK (*2): Passenger’s door is opened and passenger’s door lock switch is turned to LOCK STICS RODIUS 2007.07...
  • Page 190 5 seconds (T1) when the “LOCK” signal is inputted (while the ignition key is removed and a of door is opened). When the door is closed during unlock output for 5 seconds, the unlock output stops. STICS RODIUS 2007.07...
  • Page 191 The system outputs “UNLOCK” for 5 seconds when the driver’s and passenger’s door lock switch is locked (while the tail lamp is turned on and the driver’s door is opened). This function is not available when the ignition key is in “ON” position. STICS RODIUS 2007.07...
  • Page 192 The warning light blinks when a door is opened while the vehicle speed is over 10 km/h (V1) (while the warning light is turned off). The warning light goes off when closing the door under step 3. The warning light comes on when the vehicle speed is below 3 km/h (V2) under step 3. STICS RODIUS 2007.07...
  • Page 193 The chime buzzer stops and the seat belt warning light stays on for the specified duration (6 seconds) when fastening the seat belt during the warning operation. The seat belt warning light comes on and the chime buzzer sounds for 6 seconds again when unfastening the seat belt during fastening operation. STICS RODIUS 2007.07...
  • Page 194 The warning light comes on and the chime buzzer stops when the vehicle speed goes down below 7 km/h (V2) under step 4. This function is not available when the ignition key is turned to “OFF” position. STICS RODIUS 2007.07...
  • Page 195 When a door is opened during its extended period, the lamp stays on. If closed, operates as in step 2. The room lamp output stops immediately after receiving the lock signal from driver’s door and passenger’s door lock switch while the driver’s door and passenger’s door are closed. STICS RODIUS 2007.07...
  • Page 196 The room lamp output stops immediately after Door coupled front receiving the lock signal from the rear door lock room lamp switch switch or the remote control key while the rear door is closed. STICS RODIUS 2007.07...
  • Page 197 The ignition key hole illumination stays on for 10 seconds when closing the door after step 1. The output stops when the ignition key is turned to “ON” position. The output stops when receiving the lock signal from the remote control key (under armed mode). STICS RODIUS 2007.07...
  • Page 198 Tail lamp relay is turned on when inserting the ignition key into ignition switch again after step 2 operation. The tail lamp relay is turned off (auto cut) when opening and closing the driver’s door while the ignition key is removed and the tail lamp is turned on. STICS RODIUS 2007.07...
  • Page 199 When turning on the defogger switch again within 10 minutes (T2) after completion of initial 12 minutes (T1) of output, the output comes on for 6 minutes (T3) again once only. The output stops when the IGN 2 switch is turned to “OFF” position or the ALT is “OFF”. STICS RODIUS 2007.07...
  • Page 200 This vehicle has the windshield heated glass and the tailgate and outside rearview mirror heated glass. The heater relay in the ICM box controls the tailgate and outside rearview mirror heated glass and its fuse (15A) is located in the engine compartment fuse box. Defogger switch STICS RODIUS 2007.07...
  • Page 201 “LOCK” signal within 0.5 seconds (T3) after closing the driver’s or passenger’s door. However, this operation is regardless of the ignition key positions. This function prevents the door from locking by shock when slamming a door while the ignition key is inserted into the key switch hole. STICS RODIUS 2007.07...
  • Page 202 The door lock system outputs “UNLOCK” for 0.5 seconds (T2) when pressing “UNLOCK” button on the central door lock switch. The “LOCK” or “UNLOCK” inputs from the central door lock switch in armed mode are ignored. STICS RODIUS 2007.07...
  • Page 203 The door lock system outputs “LOCK” for 0.5 seconds (T2) when receiving “LOCK” signal from the remote control key. The door lock system outputs “UNLOCK” signal for 0.5 seconds (T3) when receiving “UNLOCK” signal from the remote control key. STICS RODIUS 2007.07...
  • Page 204 “Lock” output while the vehicle speed stays over 50 km/h under lock condition). However, when the ignition key is turned to “OFF” position, the lock output conditions will be cancelled. The “FAIL” condition of the door will be erased when the ignition key is turned to “OFF” position. STICS RODIUS 2007.07...
  • Page 205 Even though the “LOCK/UNLOCK” output is requested, the door lock system cannot output “LOCK/UNLOCK” when all door lock switches are locked/unlocked. Also, even though the “UNLOCK” output for the driver’s door is requested, the door lock system cannot output “UNLOCK” when the driver’s door is unlocked. STICS RODIUS 2007.07...
  • Page 206 90 seconds (T2) just for once when opening the door during its extended operation period of 90 seconds (T1). The power window relay is turned “OFF” when closing the door during its extended operation period of 90 seconds (T2). STICS RODIUS 2007.07...
  • Page 207 Door lock button Door unlock Door locking and theft deterrent Unlocking all doors and tailgate armed mode Press door lock button to release. Panic button: Operates under the theft deterrent armed mode. Theft deterrent horn: Sounds approx. 27 seconds. STICS RODIUS 2007.07...
  • Page 208 0-35 8710-01 ▶ Dual - REKES Coding Connect the SCAN-Tool the diagnostic connector as shown in the figure blow and perform the coding operation. (when replaced REKES transmitter and receiver) Diagnosis connector STICS RODIUS 2007.07...
  • Page 209 0-36 8710-01 STICS RODIUS 2007.07...
  • Page 210 Press [YES] button to start the second REKES key coding. Turn off SCAN-100 and remove it from the diagnostic connector. Check if the remote controllers are functioning properly. If the remote controllers are not properly working, perform the REKES coding process again. STICS RODIUS 2007.07...
  • Page 211 (RELOCK operation). Also, at this moment, the system outputs the theft deterrent horn and hazard warning flasher. The armed mode will not be activated except above conditions. Ex) The armed mode will not be activated when the door is locked by the ignition key. STICS RODIUS 2007.07...
  • Page 212 START, STOP, PANIC, CHECK) during warning operation. Cancels warning after 27 seconds (remaining period) while the ignition key is turned to “ON” position. ▶ Operation when warning is cancelled The theft deterrent horn and hazard warning flasher outputs are “OFF”. STICS RODIUS 2007.07...
  • Page 213 Armed Ready / Armed / Warning Completion / Relock Ready mode (maintaining the theft deterrent mode). This function operates only in armed mode. The system sends the current vehicle conditions (LOCK, engine running) when the PANIC warning is turned off by the remote control key. STICS RODIUS 2007.07...
  • Page 214 0-41 8710-01 16) Auto Light Function The lights automatically come on and off according to the ambient brightness when the multifunction light switch is in “AUTO” position while the ignition key is in “ON” position. STICS RODIUS 2007.07...
  • Page 215 The instrument panel in this vehicle is different from conventional type of instrument panel. The meter cluster and indicator display are separated. The meter cluster is located at the center of the dash panel, and the indicator display is located in front of driver’s seat. Meter cluster Warning lamps and indicators CLUSTER RODIUS 2007.07...
  • Page 216 9. Cruise control indicator* 22. Water separator warning light 10. 4WD CHECK warning light 23. ABS warning light 11. 4WD HIGH indicator 24. EBD warning light 12. 4WD LOW indicator 25. ESP warning light 13. Brake warning light CLUSTER RODIUS 2007.07...
  • Page 218 8010-10 3. WARNING & INDICATOR PANEL CLUSTER RODIUS 2007.07...
  • Page 219 8010-10 CLUSTER RODIUS 2007.07...
  • Page 220 If the tachometer pointer vibrates, stands at a certain range or sounds abnormal noise, there could be defectives in tachometer. If there is a difference between actual engine speed (rpm) and reading from tachometer, connect a scanner and then compare the value on tachometer with the reading from scanner. CLUSTER RODIUS 2007.07...
  • Page 221 Check if the speedometer pointer is shaking and the abnormal noise sounds. Eliminate the hysteresis by tapping the speedometer. The allowable tolerance increases when the tires are worn or the tire pressure is out of specified range. CLUSTER RODIUS 2007.07...
  • Page 222 Tolerance and resistance value by indicating angle This table shows the tolerance and resistance value changes by fuel level in normal conditions. Therefore, the differences that can be occurred by the road conditions and fuel fluctuations are ignored. CLUSTER RODIUS 2007.07...
  • Page 223 100°C : 112 Ω ±5 % When the resistance value by coolant temperature is within the specified range, check thermostat, water pump, radiator related coolant circuit for normal operation. Also, check the wiring harnesses and connectors for proper connection. CLUSTER RODIUS 2007.07...
  • Page 224 A” and “TRIP B” will be reset to 0. (However, only the corresponding driving range will be set to 0.) Press shortly (between 0.1 ~ 1 sec.) The mode changes in order as shown in the figure. CLUSTER RODIUS 2007.07...
  • Page 225 0-13 8010-10 5. CIRCUIT DIAGRAM OF INDICATOR DISPLAY CLUSTER RODIUS 2007.07...
  • Page 226 8310-01 8310-01 LAMP 1. COMPONENTS OF EXTERIOR LAMPS LAMP RODIUS 2007.07...
  • Page 227 8310-01 2. COMPONENTS OF INTERIOR LAMPS LAMP RODIUS 2007.07...
  • Page 228 8310-01 1. LOCATIONS OF EXTERIOR LAMPS 1) Front Lamps LAMP RODIUS 2007.07...
  • Page 229 8310-01 2) Rear Lamps LAMP RODIUS 2007.07...
  • Page 231 Four rear room lamps are turned on when opening a rear door with this switch pressed Center console lamp is turned on when in. The rear room lamps are turned off when opening a door. closing the door. LAMP RODIUS 2007.07...
  • Page 232 : one at center (12V - 5W) 6. Door courtesy lamp : one at each door (12V - 5W) Door courtesy lamp is turned on when opening a door while the ignition switch is in “ON” position. LAMP RODIUS 2007.07...
  • Page 233 No.2 adjustment: No.3 adjustment: No.4 adjustment: Direction A - Up Direction C - Left Direction E - Up Direction G - Left Direction B - Down Direction D - Right Direction F - Down Direction H - Right LAMP RODIUS 2007.07...
  • Page 234 ▶When using a beam setting device Align the vehicle and beam setting device according to the operating instructions provided by the manufacturer. Adjust the headlamp aiming by rotating the direction control levers (Up, Down, Left, Right) in turn with a screwdriver. LAMP RODIUS 2007.07...
  • Page 235 At this moment, the focus of the headlamp should aim the “A” point. If the focus deviates the “A” point, adjust the headlamp aiming by rotating control levers (Up, Down, Left, Right) in turn with a screwdriver. LAMP RODIUS 2007.07...
  • Page 236 0-13 8310-01 (2) Fog Lamp Aiming Adjustment LAMP RODIUS 2007.07...
  • Page 237 (2) pressed in. The lamps are dimmed out after closing the door. Rear and luggage room lamps are turned on only when the side room lamp coupled switch is pressed in. LAMP RODIUS 2007.07...
  • Page 238 FAST <-------> SLOW section(rain sensor mounting section on the : Auto delay/Auto speed control. A position windshield)with photodiode. that can control sensitivity against rains on the windshield and transmits wiping demand signal accordingly. RAIN SENSOR RODIUS 2007.07...
  • Page 239 At this moment, STICS determines the wiper operation mode (washer, MIST, AUTO), then sends the information to the rain sensor. ICM box The wiper related relays are installed in ICM box. Relay6 (Wiper High) Relay5 (Wiper INT-Low) RAIN SENSOR RODIUS 2007.07...
  • Page 240 Housing and receiver lens Receiver lens The receiver lens guides the reflected infrared rays from Housing and PCB windshield to photodiode. RAIN SENSOR RODIUS 2007.07...
  • Page 241 8610-11 3. OPERATION MODE OF RAIN SENSING WIPER SYSTEM RAIN SENSOR RODIUS 2007.07...
  • Page 242 When the variable resistance knob on the multifunction wiper switch is turned by each 1 stage from low sensitivity (Smark) to high sensitivity (F mark), the wiper operates one cycle. And, the wiper also operates during raining up to 5 minutes after rain stops. RAIN SENSOR RODIUS 2007.07...
  • Page 243 ▶Poor sensor Rotate the variable resistance knob toward “SLOW” by 2 more steps. At this moment, check if the wiper operates one cycle. The wiper operates when the sensor is defective. RAIN SENSOR RODIUS 2007.07...
  • Page 244 8610-11 5. DIAGNOSIS PROCEDURES RAIN SENSOR RODIUS 2007.07...
  • Page 245 No.2 terminal sends the wiper and washer operation information such as washer operation mode, MIST mode, or AUTO wiper position to the rain sensor to recognize whether it is actual rain or it is in rain sensing wiper operation mode. RAIN SENSOR RODIUS 2007.07...
  • Page 246 0000-00 7810-01 WIPER/WASHER SYSTEM 1. SPECIFICATIONS OF WIPER WIPER/WASHER SYSTEM RODIUS 2007.07...
  • Page 247 0000-00 1. SYSTEM LAYOUT OF WIPER AND WASHER Front wiper and washer assembly Rear wiper and washer assembly WIPER/WASHER SYSTEM RODIUS 2007.07...
  • Page 248 0000-00 2. COMPONENTS LOCATOR OF FRONT WIPER ASSEMBLY Wiper blade Wiper linkage Wiper motor WIPER/WASHER SYSTEM RODIUS 2007.07...
  • Page 249 0000-00 3. COMPONETS LOCATOR OF REAR WIPER ASSEMBLY Wiper blade assembly Rear wiper motor Rear wiper assembly WIPER/WASHER SYSTEM RODIUS 2007.07...
  • Page 250 0000-00 4. CIRCUIT DIAGRAM OF WIPER & WASHER WIPER/WASHER SYSTEM RODIUS 2007.07...
  • Page 251 3410-01 3410-01 PART TIME TRANSFER CASE 1. SPECIFICATIONS TRANSFER CASE RODIUS 2007.07...
  • Page 252 The silent chain in transfer case transfers the output power to front wheels. Simple operation of switches on instrument panel allows to shift to “2H”, “4H” and “4L” easily while driving. The warning lamp alarms the driver when the system is defective. TRANSFER CASE RODIUS 2007.07...
  • Page 253 3410-01 2. OPERATION To make the mode shift easier, stop the vehicle, depress the brake pedal, select the mode switch, and move the selector lever with the sequence of [N-P-N]. TRANSFER CASE RODIUS 2007.07...
  • Page 254 3410-01 3. SYSTEM LAYOUT TRANSFER CASE RODIUS 2007.07...
  • Page 255 3410-01 4. SECTIONAL DIAGRAM TRANSFER CASE RODIUS 2007.07...
  • Page 256 3410-01 5. EXPLODED VIEW TRANSFER CASE RODIUS 2007.07...
  • Page 257 Locking clip Asm. -fork, shift Connector Cam, electric shift Bolt, hex head Spring, torsion Capscrew, hex head Spacer Asm. -motor, electric Shaft, shift Seal, oil Ring, retaining Plug, pipe Asm. -case, transfer Sealing Compound Barb, breather TRANSFER CASE RODIUS 2007.07...
  • Page 258 0-10 3410-01 6. POWER FLOW TRANSFER CASE RODIUS 2007.07...
  • Page 259 0-11 3410-01 1) 2H Mode (Rear Wheel Drive) ▶ Power Flow TRANSFER CASE RODIUS 2007.07...
  • Page 260 0-12 3410-01 2) 4H Mode (4Wd Drive - High Speed) ▶ Power Flow TRANSFER CASE RODIUS 2007.07...
  • Page 261 0-13 3410-01 3) 4L Mode (4Wd Drive - Low Speed) ▶ Power Flow TRANSFER CASE RODIUS 2007.07...
  • Page 262 0-14 3410-01 7. TRANSFER CASE BLOCK DIAGRAM TRANSFER CASE RODIUS 2007.07...
  • Page 263 0-15 3410-01 TRANSFER CASE RODIUS 2007.07...
  • Page 264 Change the 4WD switch in instrument panel from 4H to 4L. “4WD LOW” warning lamp in meter cluster blinks during this process, then remains when the shift is completed. “4WD CHECK” warning lamp comes on when the system is defective. TRANSFER CASE RODIUS 2007.07...
  • Page 265 Change the 4WD switch in instrument panel from 4H to 2H. This shift is available during driving. “4WD HIGH” indicator in meter cluster goes out. “4WD CHECK” warning lamp comes on when the system is defective. TRANSFER CASE RODIUS 2007.07...
  • Page 266 3170-01 3710-01 MANUAL TRANSMISSION 1. SPECIFICATIONS 1) General Specifications 2) Tightening Torque MANUAL TRANSMISSION RODIUS 2007.07...
  • Page 267 TSM54/52 transmission uses linkage type shift elements directly connected to the transmission. It prevent the transmission from shifting to the reverse gear from 5th gear when shifting to reverse gear. It also prevents the break and wear. MANUAL TRANSMISSION RODIUS 2007.07...
  • Page 268 The clutch release system is available to use CSC (Concentric Slave Cylinder) or Fork type according to the vehicle model. New Rexton uses the fork type clutch release system. The semi-remote control type gear shift mechanism is used to prevent incorrect shifting. MANUAL TRANSMISSION RODIUS 2007.07...
  • Page 269 3170-01 2. CIRCUIT DIAGRAM (BACKUP LAMP) MANUAL TRANSMISSION RODIUS 2007.07...
  • Page 270 3010-01 3010-01 CLUTCH 1. CLUTCH SPECIFICATIONS 2. TIGHTENING TORQUE CLUTCH RODIUS 2007.07...
  • Page 271 This system provides higher efficiency than conventional clutch system, and its durability is superior. Adaptor (mounted on transmission case) Concentric slave cylinder pipe (mounted inside of transmission) Concentric slave cylinder (mounted inside of transmission) CLUTCH RODIUS 2007.07...
  • Page 272 Identify the SAT clutch with adjusting equipment around the clutch cover. Adapt the zig set(4 pieces) between the clutch cover and diaphram spring around (Refer to the picture). Diaphram Adjusting equipmen Cover Zig for clutch removal and installation CLUTCH RODIUS 2007.07...
  • Page 273 Rexton applied SAC (Self Adjusting Clutch) system. This clutch system also requires to replace both clutch cover and disc when the disc need to be replaced. However, for disc re-usage, special zig set is not necessary. This is different point with SAT system. CLUTCH RODIUS 2007.07...
  • Page 274 8. Pipe 14. Bracket 3. Clutch cover 9. Clutch fluid chamber 15. Clutch pedal 4. Clutch disk 10. Clutch hydraulic line 16. Clutch pedal pad 5. Adaptor 11. Clutch pin (B) 6. Clutch master cylinder 12. Clutch housing CLUTCH RODIUS 2007.07...
  • Page 275 0000-00 4120-01 AXLE SYSTEM 1. FRONT AXLE SPECIFICATION 2. REAR AXLE SPECIFICATION AXLE SYSTEM RODIUS 2007.07...
  • Page 276 3240-01 3240-01 TOD(TORQUE ON DEMAND) 1. SPECIFICATIONS TORQUE ON DEMAND RODIUS 2007.07...
  • Page 277 3240-01 1. TOD SYSTEM LAYOUT TORQUE ON DEMAND RODIUS 2007.07...
  • Page 278 At this moment, some of torques is also distributed to front wheels so that the vehicle could maintain safe ground grab capacity against side winds and rain. Distribution ratio: 15 % for front wheels and 85% for rear wheels. TORQUE ON DEMAND RODIUS 2007.07...
  • Page 279 4WD mode. Distribution ratio: 44 % for front wheels and 56 % for rear wheels. TORQUE ON DEMAND RODIUS 2007.07...
  • Page 280 TOD control unit controls electromagnetic clutch to transmit driving force to front wheels. At this time, ball slant cam is moved to compress multi-disc located in clutch disc to transmit driving force to front wheels. TORQUE ON DEMAND RODIUS 2007.07...
  • Page 281 EMC consists of coil and housing. TOD control unit controls EMC by controlling duty cycle according to the road and driving conditions. These controls use the continuity time and amount of electric current to determine the torque to be transmitted to front wheels. Basic controls in EMC ▶ TORQUE ON DEMAND RODIUS 2007.07...
  • Page 282 3240-01 3) Signal Flow TORQUE ON DEMAND RODIUS 2007.07...
  • Page 283 0-10 3240-01 4) Power Flow (1) 4H Mode (4WD Drive - High Speed) TORQUE ON DEMAND RODIUS 2007.07...
  • Page 284 0-11 3240-01 (2) 4H Mode (4WD Drive - Low Speed) TORQUE ON DEMAND RODIUS 2007.07...
  • Page 285 0-12 3240-01 3. OPERATION 1) System Layout TORQUE ON DEMAND RODIUS 2007.07...
  • Page 286 1:1 to 2.48:1 by planetary gear set. Releasing the 4L Mode ▶ When selecting 4H mode, 4L drive mode is released and 4H mode is resumed. · “4H” switch: Self-return type · “4L” switch: Push lock type TORQUE ON DEMAND RODIUS 2007.07...
  • Page 287 0-14 3240-01 4. CIRCUIT DIAGRAM TORQUE ON DEMAND RODIUS 2007.07...
  • Page 288 3310-01 1. PROPELLER SHAFT GENERAL INFORMATION The propeller shaft transfers the power through the transmission and transfer case to the front/rear axle differential carrier (final reduction gear). It is manufactured by a thin rounded steel pipe to have the strong resisting force against the torsion and bending.
  • Page 289 1) Front Prepeller Shaft Assembly Bolt Bolt Front propeller shaft assembly Universial joint CV joint 2) Rear Prepeller Shaft Assembly 2nd rear propeller shaft CV joint 1st rear propeller shaft Bolt/was her/nut Universial joint Center bearing assembly Universial joint Bolt PROPELLER SHAFT RODIUS 2007.07...
  • Page 290 4111-01 4410-01 SUSPENSION SYSTEM 1. FRONT SUSPENSION SPECIFICATION SUSPENSION SYSTEM RODIUS 2007.07...
  • Page 291 4111-01 2. REAR SUSPENSION SPECIFICATION SUSPENSION SYSTEM RODIUS 2007.07...
  • Page 292 4111-01 3. STRUCTURE OF SHOCK ABSORBER AND COIL SPRING 1) front coil spring ▶ Specification SUSPENSION SYSTEM RODIUS 2007.07...
  • Page 293 4111-01 2) front shock absorber assembly ▶ Specification SUSPENSION SYSTEM RODIUS 2007.07...
  • Page 294 4111-01 3) rear shock absorber · Keep the suitable distance when compressed and expanded. Minimum length is 10 mm longer than the minimum length under compression. · ▶Specification Marking Point SUSPENSION SYSTEM RODIUS 2007.07...
  • Page 295 4111-01 4) rear coil spring Steel for high tensional spring is adapted. · · Maintain more than 20 mm of freeplay when compressed. Spring seat applied. · ▶ Specification SUSPENSION SYSTEM RODIUS 2007.07...
  • Page 296 4830-01 4830-01 BRAKE SYSTEM 1. SPECIFICATION BRAKS SYSTEM RODIUS 2007.07...
  • Page 297 4830-01 1. COMPONENTS OF BRAKE SYSTEM BRAKS SYSTEM RODIUS 2007.07...
  • Page 298 4830-01 BRAKS SYSTEM RODIUS 2007.07...
  • Page 299 This hydraulic pressure pushes the brake calipers, accordingly the caliper pads are contacted to brake disc to generate the braking force. 3) Brake Pedal Brake pedal uses the leverage effect to apply bigger force to the brake master cylinder. BRAKS SYSTEM RODIUS 2007.07...
  • Page 300 (A) and (B) in power cylinder is eliminated. Accordingly, the power piston (5) returns back to original position by the reaction of master cylinder (10) and the diaphragm return spring (8). BRAKS SYSTEM RODIUS 2007.07...
  • Page 301 <Vehicle with ESP> Brake fluid reservoir tank Master cylinder Do not disassemble the brake oil pressure sensors These can not be reinstalled of disassembled. After reinstall the reserver tank perform a air bleeding of brake system BRAKS SYSTEM RODIUS 2007.07...
  • Page 302 1) Specifications Of Pressure Sensor 2) Specifications Of Sensor Cluster (sensor cluster: yaw rate sensor + lateral acceleration sensor + Longitudinal acceleration sensor) 3) Specifications Of Wheel Speed Sensor 4) Specifications Of Steering Wheel Angle sensor ESP SYSTEM RODIUS 2007.07...
  • Page 303 ESP Warning lamp 4. Sensor cluster: 5. Steering wheel angle 6. ESP off switch (Electronic (Yaw rate + lateral sensor + sensor Stability Program Switch) longitudinal sensor) 2WD vehicle has the longitudinal sensor in the HECU. ESP SYSTEM RODIUS 2007.07...
  • Page 304 4892-01 2. INPUT AND OUTPUT DIAGRAM ESP SYSTEM RODIUS 2007.07...
  • Page 305 ESP system applies the brake at the rear inner wheel to compensate the yaw moment value. In this way, the vehicle does not lose its driving direction and the driver can steer the vehicle as driver intends. ESP SYSTEM RODIUS 2007.07...
  • Page 306 ABS. The order may be changed depending on the vehicle driving situations and driving conditions. As the single-track vehicle model used for the calculations is only valid for a vehicle moving forward, ESP intervention never takes place during backup. ESP SYSTEM RODIUS 2007.07...
  • Page 307 ABS. The order may be changed depending on the vehicle driving situations and driving conditions. As the single-track vehicle model used for the calculations is only valid for a vehicle moving forward, ESP intervention never takes place during backup. ESP SYSTEM RODIUS 2007.07...
  • Page 308 (or not pressed) during cornering and when the ABS is operating or when just the conventional brake is operating during braking. It also includes the vehicle conditions when the TCS that is included in the ESP system is operating. ESP SYSTEM RODIUS 2007.07...
  • Page 309 When the system is designed to apply high braking force when brake pedal is depressed softly by an elderly or physically weak driver, the vehicle will make abrupt stopping under normal braking situation due to high braking pressure at each wheels. ESP SYSTEM RODIUS 2007.07...
  • Page 310 If the drive depress the brake pedal slowly, the pressure change is not high. In this case, only the conventional brake system with booster is activated. ESP SYSTEM RODIUS 2007.07...
  • Page 311 0-12 4892-01 5) Comparison with ABS System ESP SYSTEM RODIUS 2007.07...
  • Page 312 0-13 4892-01 6) Hydraulic Circuit Diagram ESP SYSTEM RODIUS 2007.07...
  • Page 313 ESP operation and this will make the driver feel noise and vibration due to sudden brake application. Also, the ESP system controls the engine output. So, the driver may notice the engine output decrease even when the accelerator pedal is being applied. ESP SYSTEM RODIUS 2007.07...
  • Page 314 In this position, the separation valve and the inlet valve are open (normal open), the electrically operated shuttle valve and the outlet valve are closed. When the brake is applied under these conditions, the brake fluid will be sent to each wheel via the separation valve and inlet valve. ESP SYSTEM RODIUS 2007.07...
  • Page 315 ABS HECU and the oil is gathered at the low pressure chamber while no additional oil is being supplied. Then the pump operates to allow fast oil drainage. ESP SYSTEM RODIUS 2007.07...
  • Page 316 By closing the valves, the hydraulic pressure at the wheels will not be lost or supplied any more. During ESP operation, the separation valve closes and only the shuttle valve at the pump opens. ESP SYSTEM RODIUS 2007.07...
  • Page 317 The shuttle valve and inlet valve will be open and the separation valve and outlet valve will be closed. Then, the pump is operated. When ESP operates while the ABS is operating, the pressure will be increased continuously until just before the corresponding wheel gets locked. ESP SYSTEM RODIUS 2007.07...
  • Page 318 Then, the pressure in the pump increases until just before the corresponding wheel gets locked. The motor still keeps rotating and the outlet valve and the separation valve are will stay closed. When the wheel starts to lock, the HBA function cancels and switches to ABS operation. ESP SYSTEM RODIUS 2007.07...
  • Page 319 0-20 4892-01 4. ELECTRICAL CIRCUIT DIAGRAM ▶Wheel Speed Sensor, Stop Lamp, Diagnosis, Warnung Lamp (ABS/ESP) ESP SYSTEM RODIUS 2007.07...
  • Page 320 0-21 4892-01 ▶Brake Pressure Sensor, ESP Sensor, Sensor Cluster, ESP OFF Switch ESP SYSTEM RODIUS 2007.07...
  • Page 321 4892-01 4892-01 1. SPECIAL TOOLS AND EQUIPMENT ABS SYSTEM RODIUS 2007.07...
  • Page 322 You are bound to know the result already from driving on winter roads. With a high adhesion coefficient on a dry road, the brake force, which can be obtained, is considerably higher. The brake force, which can be obtained, can be calculated from below formula: ABS SYSTEM RODIUS 2007.07...
  • Page 323 0 %. Slip can be calculated from the vehicle speed Vveh and the wheel speed Vw. The equation for this is: X 100 % Vveh = 100 km/h, Vw = 70 km/h 100 - 70 X 100 % The slip is 30 %. ABS SYSTEM RODIUS 2007.07...
  • Page 324 ABS cannot be steered. So what use then is the shorter stopping distance if the vehicle has already hit the car in front, because you did not have a chance to steer round the obstacle? ABS SYSTEM RODIUS 2007.07...
  • Page 325 In this relationship: as long as the acting forces and the resulting force remain within the circle, the vehicle is stable to drive. If a force exceeds the circle, the vehicle leaves the road. ABS SYSTEM RODIUS 2007.07...
  • Page 326 With ABS we remain in the Kamm circle as long as the car is driving sensibly. We will leave driving physics with these statements and turn to the braking systems with and without ABS. ABS SYSTEM RODIUS 2007.07...
  • Page 327 ▶ Selector low control This control is used for regulating the brake pressure for rear axle during ABS operation. This control uses lower adhesion coefficient to prevent the rear wheels from locking. ABS SYSTEM RODIUS 2007.07...
  • Page 328 Fasteners that are not reused, and those requiring thread-locking compound will be called out. The correct torque values must be used when installing fasteners that require them. If the above procedures are not followed, parts or system damage could result. ABS SYSTEM RODIUS 2007.07...
  • Page 329 Avoid spilling brake fluid on any the vehicle’s painted surfaces, wiring, cables or electrical connectors. Brake fluid will damage paint and electrical connections. If any fluid is spilled on the vehicle, flush the area with water to lessen the damage. ABS SYSTEM RODIUS 2007.07...
  • Page 330 (Hydraulic and Electronic Control Unit) compared to existing ABS. And, the wheel speed sensor uses different method to detect wheel speed. The basic function of the ABS that maintains the vehicle stability by controlling the steerability of the vehicle when braking has not been changed. ABS SYSTEM RODIUS 2007.07...
  • Page 331 0-13 4892-01 1) System Fuse The ABS/TCS system fuse and SB2 is located fuse engine compartment. 2) Indicators The ABS and TCS indicators are in instrument cluster. ABS SYSTEM RODIUS 2007.07...
  • Page 332 0-14 4892-01 2. INPUT AND OUTPUT DIAGRAM ABS SYSTEM RODIUS 2007.07...
  • Page 333 Vehicle approaches the ideal brake force distribution (front to rear). Constant brake force distribution during vehicle lifetime. EBD function is monitored via ABS safety logic (conventional proportioning valves are not monitorable). “Keep alive” function. ABS SYSTEM RODIUS 2007.07...
  • Page 334 Do not use petroleum based fluids in the master cylinder. Do not use any containers previously used for petroleum based fluids. Petroleum causes swelling and distortion of the rubber components in the hydraulic brake system, resulting in water entering the system and lowering the fluid boiling point. ABS SYSTEM RODIUS 2007.07...
  • Page 335 0-17 4892-01 (3) ELECTRICAL CIRCUIT ABS SYSTEM RODIUS 2007.07...
  • Page 336 The rear wheels that are the secondary circuit of the brake system is composed of two wheel speed sensors, one inlet valve and one outlet valve. This system is similar to the one from the previous model. ABS SYSTEM RODIUS 2007.07...
  • Page 337 At this moment, the outlet valve is closed. This procedure helps the wheel to maintain a stable hydraulic pressure. ABS SYSTEM RODIUS 2007.07...
  • Page 338 This operation continues repetitively until there are no signs that the ECU is locking the wheels. When the ABS hydraulic pressure control takes place, there may be some vibration and noises at the brake pedal. ABS SYSTEM RODIUS 2007.07...
  • Page 339 The cam-shaped output shaft of the motor enables the brake system to receive and supply the brake fluid during the motor operation. ▶ Valve Body The cam bushing is installed between plungers and it draws and discharges the brake fluid. ABS SYSTEM RODIUS 2007.07...
  • Page 340 ECU lower cover) The electrical components are weak to moisture. To protect ECU, GoreTex-based plate is used at ECU lower cover. The vent hall (arrow) allows air to ventilate but does not allow moisture to penetrate. ABS SYSTEM RODIUS 2007.07...
  • Page 341 4610-00 4610-00 POWER STEERING SYSTEM 1. SPECIFICATION POWER STEERING SYSTEM RODIUS 2007.07...
  • Page 342 4610-00 2. TIGHTENING TORQUE 3. SPECIAL TOOLS AND EQUIPMENT POWER STEERING SYSTEM RODIUS 2007.07...
  • Page 343 In this case, the operating force of steering wheel is conveyed to pinion, and the movement of pinion moves the rack through pinion gear combined to rack gear. 5. COMPONENTS POWER STEERING SYSTEM RODIUS 2007.07...
  • Page 344 4610-00 1. COMPONENTS OF POWER STEERING ASSEMBLY POWER STEERING SYSTEM RODIUS 2007.07...
  • Page 345 The control valve controls the directions and operations of power cylinder. Additionally, the safety check valve is installed so that the system can be operated manually when the system is defective. POWER STEERING SYSTEM RODIUS 2007.07...
  • Page 346 The oil reservoir sends the oil to the power steering pump and receives the oil from the power steering gear. The oil level in the reservoir depends on the steering wheel positions. therefore, measure the oil level when the steering wheel is positioned at straight ahead direction (neutral). Steering pump Reservoir tank POWER STEERING SYSTEM RODIUS 2007.07...
  • Page 347 35 psi Front 0 ~ 4 mm Toe-in Rear 0.4° ± 0.08° (5 mm ± 1 mm) Wheel alignment Front 0° ± 30' (0° ± 0.5°) Camber Rear -1° ± 30' (-1° ± 0.5°) Caster 4.5° ± 30' WHEEL RODIUS 2007.07...
  • Page 348 It is a strong rubber coat made of high anti- abrasion rubber. Its running performance depends on is surface profile. Breaker A cord belt between tread and carcass prevents damages of inner code due to outer shock and vibration. WHEEL RODIUS 2007.07...
  • Page 349 Bead A steel wire winding the ending part of carcass code, coated with rubber film and wrapped with nylon cord papers. It fixes tire to a rim. 3) Conventions for Radial Tire WHEEL RODIUS 2007.07...
  • Page 350 4710-09 4) The Relations Between Inflation Pressure and Tire 5) The Relations Between Load and Tire WHEEL RODIUS 2007.07...
  • Page 351 This is so-called hydroplaning. It causes brake failure, lower tractive force and losing the steering performance so it is very vulnerable condition. WHEEL RODIUS 2007.07...
  • Page 352 If the vehicle has too much positive camber, the outside shoulder of the tire will wear. If the vehicle has too much negative camber, the inside shoulder of the tire will wear. Camber is measured in degrees and is not adjustable. WHEEL RODIUS 2007.07...
  • Page 353 One wheel with more positive caster will pull toward the center of the car. This condition will cause the car to move or lean toward the side with the least amount of positive caster. Caster is measures in degrees and is not adjustable. WHEEL RODIUS 2007.07...
  • Page 354 6810-20 6910-20 AIR CONDITIONING SYSTEM 1. FFH SPECIFICATION AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 355 6810-20 2. SYSTEM LAYOUT AND COMPONENTS Front air conditioner module assembly - inside instrument panel AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 356 6810-20 Rear air conditioner module assembly - bottom of rear left AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 357 FFH system operates up to more than 2 minutes to burn the residual fuel inside the system when driver stop the engine during its operation. Therefore, a certain period of FFH operation after stopping the engine is not a malfunction. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 358 6810-20 4. COMPONENTS AND LOCATIONS AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 359 6810-20 1. VENTILATION SYSTEM COMPONENTS 1) Locations of Vents ▶ Front Ventilation ▶ Rear ventilation AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 360 6810-20 2) Ventilation Modes Vent mode Bi-level mode Floor mode Defrost and floor mode Defrost mode Rear air conditioning mode AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 361 0-10 6810-20 2. AIR CONDITIONER MODULE WIRING AND LAYOUT 1) Front Air Conditioner Module Wiring layout Components Air conditioner filter Evaporator Air source selection door actuator Blower motor Blower high speed relay Heater core AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 362 0-11 6810-20 2) Rear Air Conditioner Module Wiring layout Components Roof air conditioner duct Blower motor Air mixer door actuator Rear floor heater duct Mixer door Evaporator Heater & air conditioner pipes Heater core AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 363 0-12 6810-20 3. AIR CONDITIONER AND HEATER PIPE LAYOUT AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 364 Measure the voltage to the sun sensor from FATC connector. (approx. 2.5 V under sunlight and 4.8 V under shade.) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 365 FATC controller. ▶ Humidity sensor This sensor detects the interior humidity with humidity cell and then sends the voltage value according to the changed humidity to FATC controller. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 366 FATC controller connector. (standard: approx. 2 V at 25°C) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 367 However, if the voltage is not changed, replace the humidity sensor. In addition, if the output voltage is extremely high or low even in the specified range, replace the humidity sensor. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 368 (fresh air), and air source LED ON (recirculation). The figure shows that the mode has been changed to the recirculation mode from fresh air mode under AQS mode (AQS LED ON) after detecting the polluted outside air. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 369 AQS switch is turned on and the AQS function is activated. When the polluted outside air is detected, the AQS operates and converts the air source to recirculation mode automatically. At this moment, the recirculation mode indicator comes on in the display. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 370 The air source is not changed when pressing the AQS and air source selection switch in “AUTO” mode. To change the air source to recirculation mode in AUTO mode, get into Manual mode first, then press the air source selection switch. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 371 FATC controller connector. (standard: approx. 2 V at 25°C) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 372 FATC controller connector. (standard: approx. 2 V at 25°C) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 373 Measure the voltage between terminals while changing the fan speed from stage 1 to stage The specified voltage value in each stage: If the voltage is out of specified value, check the circuit for open. If the circuit is in normal condition, replace the power transistor. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 374 FLOOR and DEF mode to change the air flow directions according to FATC controller. Under the FATC controller AUTO mode, it stays on DEF mode until the engine coolant temperature reaches at normal operating level and the mode is changed as below when the MODE switch is pressed. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 375 Connect the positive (+) and negative (-) cables of temporary power supply to the door mode actuator. And, connect the negative cable to each terminal (P1 through P5) to check its operation. (If it operates as shown in above figure, it is normal.) AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 376 0-25 6810-20 4) Air Door Actuator The air door actuator sets the intake door mode according to the control signals from FATC. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 377 And, connect the cable to each terminal (P1 and P2) in turn to check the motor operation and terminal output. Air source Mode Bc resistance Fresh air P1 (-), P2 (+) below 300 Ω Recirculation P1 (+), P2 (-) over 2.4 kΩ AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 378 0-27 6810-20 5) Air Mix Door Actuator The air mix door actuator controls the discharging air temperature properly by closing/opening the damper according to the control signals from FATC. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 379 Connect the positive (+) and negative (-) cables of temporary power supply to the air mix door actuator. And, connect the cable to each terminal (P1 and P2) in turn to check the motor operation and terminal output. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 380 And measure the voltage between terminal A12 and A11 on the FATC controller connector. (standard: approx. 12 V) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2007.07...
  • Page 381 8810-01 8810-01 AIR BAG SYSTEM 1. AIRBAG OVERVIEW Height adjuster (Driver/passenger) Passenger’s airbag Passenger’s Airbag unit (SDM) Driver’s Front seat Driver’s airbag AIR BAG SYSTEM RODIUS 2007.07...
  • Page 382 8810-01 Pretensioner Retractor AIR BAG SYSTEM RODIUS 2007.07...
  • Page 383 8810-01 1. COMPONENTS OF DRIVER'S AIRBAG MODULE AIR BAG SYSTEM RODIUS 2007.07...
  • Page 384 8810-01 2. COMPONENTS OF PASSENGER'S AIRBAG MODULE AIR BAG SYSTEM RODIUS 2007.07...
  • Page 385 (The airbag reaction is absorbed generally to the steering wheel or instrument panel). The module cover must be considered in a viewpoint of protection between exterior, · internal units and cushion. Also the module cover should be designed not to cause any personal injury for deployment. AIR BAG SYSTEM RODIUS 2007.07...
  • Page 386 Self-diagnosis function Illuminate the AIRBAG indicator to alert the driver to any fault. · Power supply function Provide a reserve power source to deploy the airbags and · pretensioners if an accident has disabled the normal power source. AIR BAG SYSTEM RODIUS 2007.07...
  • Page 387 The safety sensor is safety device made up of a dualcontact, electro-mechanical switch that: Acts independently of the electronic components. Connects the acceleration sensor in series in order to make up for the weak points in the current electronic sensor. AIR BAG SYSTEM RODIUS 2007.07...
  • Page 388 The SDM performs a turn-on test when the ignition is turned ON. The SDM flashes the AIRBAG indicator seven tomes by supplying an intermittent ground to the indicator lamp circuit. After flashing seven times, the AIRBAG indicator will turn off if no more malfunctions have been detected. AIR BAG SYSTEM RODIUS 2007.07...
  • Page 389 The shorting bar is only a backup safety device. Always disable the supplemental restraints system (SRS) before beginning any service procedure. 12) Belt Pretensioner The belt pretensioner enables to retract the driver and the passenger seat belt webbing to reduce any personal impact when accounted a frontal collision. AIR BAG SYSTEM RODIUS 2007.07...
  • Page 390 The vehicle falls into a drainage or a puddle · The front of the vehicle crashes into high impact point vehicle such as a truck · · Impact on the hood by falling stones The air bag warning lamp is on · AIR BAG SYSTEM RODIUS 2007.07...
  • Page 391 7410-01 7410-01 SEAT 1. SEAT OVERVIEW Front seat belt Passenger’s Driver’s Front seat Fixed type buckle Belt type buckle SEAT RODIUS 2007.07...
  • Page 392 7410-01 Swivel seat (Rear 1st seat) Rear 1st seat Rear 2nd seat Rear 3rd seat Rear 1st seat Rear 2nd seat Rear 3rd seat SEAT RODIUS 2007.07...
  • Page 393 7410-01 1. COMPONENTS OF SEAT Seat control switch Sliding control Seat position control Seat height control Reclining control Sliding adjust lever Seat warmer switch Back supporter Back flat adjust lever (Driver’s seat) SEAT RODIUS 2007.07...
  • Page 394 7410-01 Head rest Back folding adjust lever Rear 3rd seat back folding adjust lever Seat sliding adjust lever Seat swivel control lever SEAT RODIUS 2007.07...
  • Page 395 2. COMPONENTS OF SEAT BELT 1) 11 Passengers ▶ Front Seat Belt (3 point) ▶ Rear 1st row (3 point + 2 point) ▶ Rear 2nd row (3 point + 2 point) ▶ Rear 3rd row (3 point + 2 point) SEAT RODIUS 2007.07...
  • Page 396 7410-01 2) 9 Passengers ▶ Front Seat Belt (3 point) ▶ Rear 1st row (3 point) ▶ Rear 2nd row (3 point) ▶ Rear 3rd row (3 point + 2 point) SEAT RODIUS 2007.07...
  • Page 397 7410-01 3) 7 Passengers ▶ Front Seat Belt (3 point) ▶ Rear 1st row (3 point) ▶ Rear 2nd row (3 point + 2 point) SEAT RODIUS 2007.07...
  • Page 398 3. SEAT LAYOUT 1) Layout - 11 Passengers Front seat : Move 36 mm from the far end to the front · Rear 1st seat : Movable · Rear 2nd seat: Movable · Rear 3rd seat : Fixed · SEAT RODIUS 2007.07...
  • Page 399 7410-01 2) Layout - 9 Passengers Front seat : Move 36 mm from the far end to the front · · Rear 1st seat : Movable Rear 2nd seat: Movable · Rear 3rd seat : Fixed · SEAT RODIUS 2007.07...
  • Page 400 0-11 7410-01 3) Layout - 7 Passengers SEAT RODIUS 2007.07...
  • Page 401 Rear 1st seat : Move to the far · front Remove head rest Back full flat Rear 2nd seat: Move to the far · end Back semi full flat Rear 3rd seat : Fixed · SEAT RODIUS 2007.07...
  • Page 402 ▶ Rear 1st swiveled and rear 2nd seat back folding while driving Rear 1st seat : Move to the far end · Center seat jumping Swiveled Rear 2nd seat: Move to the far end · Back folding · Rear 3rd seat : Fixed SEAT RODIUS 2007.07...
  • Page 403 ▶ 8 passengers with loading ? Front seat : Move 36 mm from the · far end to the front ? Rear 1st seat : Middle · ? Rear 2nd seat: Middle · ? Rear 3rd seat : Double folding · SEAT RODIUS 2007.07...
  • Page 404 Front seat : Move to the far end / · Back folding · Rear 1st seat : Middle / Back folding Rear 2nd seat: Middle / Back folding · Rear 3rd seat : Middle / Back folding · SEAT RODIUS 2007.07...
  • Page 405 0-16 7410-01 5) Entry Way Rear 1st seat : Folding center seat Rear 2nd seat : Folding center seat Rear 3rd seat : Fixed SEAT RODIUS 2007.07...
  • Page 406 0-17 7410-01 6) Sliding of Rear 1st and 2nd Seat - 4 rail (1.610mm) for rear 1st and 2nd seat sliding - Rail mounting : Floor bolt type SEAT RODIUS 2007.07...
  • Page 407 0-18 7410-01 4. OPERATION OF FRONT SEAT(DRIVER'S SEAT) 1) Components Seat warmer connector Seat position (up/down Seat position motor) (front up/down rail) Seat position (up/down rail) Sliding rail Seat position (rear up/down motor) Sliding motor Reclining motor SEAT RODIUS 2007.07...
  • Page 408 Seat position (front up/down) · Front side of seat moves up/down controlled by seat position control switch · Seat position (rear up/down) Rear side of seat moves up/down controlled by seat position control switch SEAT RODIUS 2007.07...
  • Page 409 0-20 7410-01 · Seat height (up/down) Seat moves up/down controlled by seat height control switch Seat reclining motor · Reclining Seat back reclining controlled by seat reclining control switch SEAT RODIUS 2007.07...
  • Page 410 1) If the power supply has no problem, remove the seat. 2) Check the motor and wiring if damaged. 3) Connect the battery to the seat connector. 4) Control the seat switch and check the opration. - Electrical parts are not supplied by a part separately. SEAT RODIUS 2007.07...
  • Page 411 - Pull up the center seat when to jump - Push down the center seat when to seat 5) Removal and installation of center seat (jumping seat) - Unscrew 4 mounting nuts to remove the center seat SEAT RODIUS 2007.07...
  • Page 412 0-23 7410-01 5. OPERATION OF REAR SEAT 1) Rear 1st seat (swivel seat) Seat back folding cable Seat back flat cable Jumping mechanism Sliding cable Sliding lever Swivel lever SEAT RODIUS 2007.07...
  • Page 413 0-24 7410-01 2) Operation of rear seat (Rear 1st and 2nd seat) Seat sliding Front Rear SEAT RODIUS 2007.07...
  • Page 414 -When to recline or to flat fully. Rear 1st Rear 2nd 4) Seat back folding - Fold the rear 1st or 2nd raw seat back to put something on or to utilize it as a table. Rear 1st/2nd seat SEAT RODIUS 2007.07...
  • Page 415 - Pull the lever behind back seat to fold the back seat. - Pull the lever under back seat to fold up the seat - As the seat is folded, disconnect hook and spread out the board SEAT RODIUS 2007.07...
  • Page 416 7340-01 7340-01 SUN ROOF 1. SUNROOF LAYOUT SUNROOF RODIUS 2007.07...
  • Page 417 7340-01 2. COMPONENTS OF SUNROOF SUNROOF RODIUS 2007.07...
  • Page 418 7340-01 3. COMPONENTS AND LOCATIONS Drain hose Control switch Sun shade & glass Control unit Sun roof motor SUNROOF RODIUS 2007.07...
  • Page 419 Push the rear side of the button to put down the glass. Motor actuates the operating cable Mechanical equipment lifts up & down the glass SUNROOF RODIUS 2007.07...
  • Page 420 7340-01 2) Sliding push the rear side of the button to slide the door back. Motor actuates the operating cable Mechanical equipment slides the glass back and forth SUNROOF RODIUS 2007.07...
  • Page 421 NO DATA...
  • Page 422 06-3 7115-01 7115-01 BODY EXTERIOR 1. COMPONENTS AND LOCATION OF EXTERIOR BODY EXTERIOR RODIUS 2007.07...
  • Page 423 06-4 7115-01 BODY EXTERIOR RODIUS 2007.07...
  • Page 424 06-5 7115-01 1. DOOR SYSTEM 1) LAYOUT - FRONT DOOR BODY EXTERIOR RODIUS 2007.07...
  • Page 425 06-6 7115-01 BODY EXTERIOR RODIUS 2007.07...
  • Page 426 06-7 7115-01 2) LAYOUT - REAR DOOR BODY EXTERIOR RODIUS 2007.07...
  • Page 427 (1) Operating Process Power window motor (1) which is controlled by the window switch draws up and down the window regulator (2) and operating cable. The window glass move up and down with the window regulator. BODY EXTERIOR RODIUS 2007.07...
  • Page 428 (1) Front Door Connecting rod - key cylinder Door key cylinder Outside door handle Lock / Unlock cable Connecting rod - outside handle Operating cable - Inside handle Door latch Lock / Unlock Inside door handle BODY EXTERIOR RODIUS 2007.07...
  • Page 429 Operation of Inside handle Operating cable Latch open mode Outside handle Operation of outside handle Connecting rod - outside handle Latch open mode Key cylinder Insert key & operation Connecting rod - key cylinder Latch lock / Unlock BODY EXTERIOR RODIUS 2007.07...
  • Page 430 06-11 7115-01 (2) Rear Door Outside door handle Operating cable - Inside handle Connecting rod - Outside handle Rock / Unlock cable Lock / Unlock Inside door handle CHILD / SAFETY mode BODY EXTERIOR RODIUS 2007.07...
  • Page 431 Lock / Unlock (Inside door handle) Lock button Operating cable Latch lock / Unlock Inside handle Operation of handle Operating cable Open mode - Latch CHILD / SAFETY mode Safety (FREE) mode Latch & Crank in operation BODY EXTERIOR RODIUS 2007.07...
  • Page 432 When switch-rear view mirror is operated, two motors which of one moves up and down and the other one moves left and right are shifted to the direction the driver intended (Refer to the picture below). ▶Folding Motor is operated to fold the rear view mirrow when switch is pushed. BODY EXTERIOR RODIUS 2007.07...
  • Page 433 06-14 7115-01 2. TAILGATE 1) OPERATION - TAILGATE Tailgate handle Actuator Connecting - tailgate handle Key cylinder Connecting rod - actuator handle Connecting rod - key cylinder Door latch BODY EXTERIOR RODIUS 2007.07...
  • Page 434 06-15 7115-01 2) LAYOUT - TAILGATE Washer nozzle Rear view camera Rear spoiler Wipre & motor Key cylinder BODY EXTERIOR RODIUS 2007.07...
  • Page 435 06-16 7115-01 Shock absorber Door latch Door hinge Door striker BODY EXTERIOR RODIUS 2007.07...
  • Page 436 06-17 7115-01 3. LAYOUT - COWL ASSY / HOOD BODY EXTERIOR RODIUS 2007.07...
  • Page 437 06-18 7115-01 4. LAYOUT - FRONT BUMPER BODY EXTERIOR RODIUS 2007.07...
  • Page 438 06-19 7115-01 5. LAYOUT - REAR BUMPER BODY EXTERIOR RODIUS 2007.07...
  • Page 439 06-20 7115-01 6. KEY CYLINDER 1) COMPONENTS Door handle - Front Key cylinder Key cylinder - Tailgate Starting key cylinder & key Key cylinder Door handle - Front BODY EXTERIOR RODIUS 2007.07...
  • Page 440 5710-01 5710-01 BODY REPAIR 1. BODY DIMENSION (unit: mm) BODY REPAIR RODIUS 2007.07...
  • Page 441 5710-01 2. BODY JACK POINT Rear Front Be sure to lift the vehicle only on the deginated jack point otherwise, the vehicle could be body damaged. BODY REPAIR RODIUS 2007.07...
  • Page 442 SPECIAL SERVICE TOOLS 0000-00 SPECIAL SERVICE TOOLS GENERAL 1. AIR BAG SYSTEM.........
  • Page 444 0000-00 0000-00 SPECIAL SERVICE TOOLS 1. AIR BAG SYSTEM 1) SPECIAL TOOLS AND EQUIPMENT Name and Part Number SPECIAL SERVICE TOOLS RODIUS 2007.07...

Table of Contents