SSANGYONG Musso Sports N100 2003 Manuals

Manuals and User Guides for SSANGYONG Musso Sports N100 2003. We have 1 SSANGYONG Musso Sports N100 2003 manual available for free PDF download: Manual

SSANGYONG Musso Sports N100 2003 Manual (1574 pages)

Brand: SSANGYONG | Category: Automobile | Size: 27 MB

Section 5 Electrical Wiring Diagrams

22
Section 0B General Information

228
- Specifications
  230
- Vehicle Dimensions and Weights
  232
- Explanation of Scheduled Maintenance Services
  234
- Maintenance and Lubrication
  234
- Maintenance and Repair
  234
- Normal Vehicle Use
  234
- Scheduled Maintenance Charts (Gasoline Engine)
  235
- Scheduled Maintenance Charts (Diesel Engine)
  237
- At each Fuel Fill
  239
- At Least Monthly
  239
- At Least Twice a Month
  239
- At Least Twice a Year
  239
- Owner Inspections and Services
  239
- While Operating the Vehicle
  239
- At Least Annually
  240
- Each Time the Oil Is Changed
  240
- Recommended Fluids and Lubricants
  241
- General Description and System Operation
  242
- General Repair Instructions
  242
- Vehicle Identification Number System
  243
- Vehicle Lifting Procedures
  246
Section 1 Engine

247
- Engine Specifications
  248
- Component Locator
  249
- Front View
  249
- Side View
  250
- E32 Engine
  251
- Performance Curve
  251
- Special Tools
  252
- Special Tools Table
  252
- Diagnosis
  253
- Oil Leak Diagnosis
  253
- Engine Cranking at the Front of Crankshaft
  254
- Compression Pressure Test
  255
- Cylinder Pressure Leakage Test
  257
- Cleanliness and Care
  259
- General Information
  259
- On-Engine Service
  259
Section 1B1 M162 Engine Mechanical

264
- Special Tools Table
  268
- Engine Assembly
  271
- Maintenance and Repair
  271
- On-Vehicle Service
  271
- Crankcase Ventilation System
  279
- Alternator
  281
- Power Steering Pump and A/C Bracket
  282
- Hydraulic Engine Mounting Insulator
  285
- Poly V-Belt
  288
- Tensioning Device
  290
- Poly V-Belt Inspection
  292
M162 Engine Mechanical 1B1-31 Cylinder Head Cover

294
- Cylinder Head Cover
  294
- Cylinder Head
  298
- Timing Gear Case Cover
  301
- Crankshaft Sealing Rear Cover
  303
- Belt Pulley and Vibration Damper
  305
- Crankshaft Front Radial Seal
  308
- Crankshaft Rear Radial Seal
  309
- Crankshaft
  310
- Flywheel / Driven Plate
  316
- Bolt (M6 X 65, 8 Pieces)
  317
- Bolt (M6 X 50, 4 Pieces)
  318
- Camshaft Adjuster
  318
- Camshaft Sprocket Bolt
  321
- Camshaft
  322
- Camshaft Timing Position
  327
- Thrust Piece
  330
- Valve Spring
  330
- Valve Stem Seal
  334
- Chain Tensioner
  335
- Timing Chain
  338
- Tensioning Rail
  343
- Cylinder Head Guide Rail
  344
- Crankcase Guide Rail
  345
- Crankshaft Sprocket
  346
- Piston
  348
- Connecting Rod
  351
- Piston Ring
  353
- Engine Oil Specification
  355
- Oil Pan
  356
- Engine Oil and Oil Filter Element
  358
- Oil Filter
  360
- Oil Pump
  362
- Oil Pressure Relief Valve
  364
- Oil Non-Return Valve
  365
- Oil Dipstick Guide Tube
  366
- Oil Gallery in Crankcase
  367
- Unit Repair
  367
- Oil Gallery in Cylinder Head
  369
- Core Plugs in Crankcase
  372
- Cylinder Bore
  374
- Crankcase Mating Surface
  376
- Cylinder Head Mating Surface
  378
Section 1B2 M161 Engine Mechanical

380
- Fastener Tightening Specifications
  381
- Specifications
  381
- Special Tools
  383
- Special Tools Table
  383
- Engine Assembly
  388
- Maintenance and Repair
  388
- On-Vehicle Service
  388
- Crankcase Ventilation System
  396
- Alternator
  400
- Power Steering Pump and A/C Bracket
  401
- Hydraulic Engine Mounting Insulator
  404
- Poly V-Belt
  407
- Tensioning Deivce
  409
- Tensioning Device Shock Absorber
  410
- Poly V-Belt Inspection
  411
- Cylinder Head Cover
  414
- Cylinder Head
  418
- Gasket
  421
- Timing Gear Case Cover
  423
- Crankshaft Sealing Rear Cover
  426
- Belt Pulley and Vibration Damper
  428
- Crankshaft Front Radial Seal
  431
- Crankshaft Rear Radial Seal
  432
- Crankshaft
  433
- Flywheel/Driven Plate
  439
- Camshaft Adjuster
  441
- Camshaft Sprocket Bolt
  444
- Camshaft
  445
- Camshaft Timing Position
  448
- Valve Spring
  451
- Valve Stem Seal
  455
- Chain Tensioner
  456
- Timing Chain
  459
- Tensioning Rail
  464
- Cylinder Head Guide Rail
  465
- Crankcase Guide Rail
  466
- Crankshaft Sprocket
  467
- Piston
  469
- Connecting Rod
  472
- Piston Ring
  474
- Oil Pan
  476
- Engine Oil and Oil Filter Element
  478
- Oil Pump
  480
- Oil Pressure Relief Valve
  482
- Oil Non-Return Valve
  483
- Oil Dipstick Guide Tube
  484
- Core Plugs in Crankcase
  485
- Unit Repair
  485
- Cylinder Bore
  487
- Crankcase Mating Surface
  489
- Cylinder Head Mating Surface
  491
Section 1B3 Om600 Engine Mechanical

493
- Fastener Tightening Specifications
  494
- Specifications
  494
- Special Tools
  496
- Special Tools Table
  496
- Engine Assembly
  504
- Maintenance and Repair
  504
- On-Vehicle Service
  504
- Poly V-Belt
  513
- Tensioning Device
  515
- Poly V-Belt Alignment & Inspection
  518
- Prechamber
  521
- Milling of Prechamber Sealing Surface
  524
- TDC (TDC Sensor Bracket) Setting
  527
- Cylinder Head
  529
- Timing Case Cover
  555
- Crankshaft End Cover
  563
- Vibration Damper and Hub
  566
- Crankshaft Front Radial Seal
  572
- Crankshaft Ball Bearing
  574
- Crankshaft
  575
- Flywheel
  585
- Machining of Flywheel
  589
- Flywheel Ring Gear
  590
- Hydraulic Valve Clearance Compensation Element Check
  593
- Valve Tappets
  598
- Valve Springs (Cylinder Head Installed)
  601
- Valve Stem Seals
  604
- Check and Replacement of Valve Guides
  608
- Valve Seat Rings
  614
- Check and Machining of Valves
  619
- Machining of Valve Seat
  624
- Camshaft Timing Test
  629
- Camshaft
  631
- Chain Tensioner
  637
- Timing Chain
  639
- Tensioning Rail
  643
- Cylinder Head Guide Rail
  644
- Timing Case Cover Guide Rail
  648
- Crankshaft Sprocket
  649
- Piston
  654
- Oil Filter
  660
- Oil Pan
  662
- Oil Spray Nozzle
  665
- Oil Pump
  666
- Cylinder Head Pressure Leakage Test
  668
- Unit Repair
  668
- Facing Cylinder Head Mating Surface
  669
- Replacement of Crankcase Core Plug
  671
- Facing Crankcase Contacting Surface
  673
- Oil Gallery Steel Ball
  674
- Cylinder Bore Measurement
  678
Section 1D1 M162 Engine Cooling

679
- Fastener Tightening Specifications
  680
- Special Tools
  681
- Special Tools Table
  681
- Diagnosis
  682
- System Leakage Test
  682
- Coolant Drain and Fill up
  683
- Maintenance and Repair
  683
- On-Vehicle Service
  683
- Coolant Connection Fitting
  685
- Water Pump
  686
- Thermostat
  688
- Oil Cooler Pipe Line
  689
- Cooling Fan and Viscous Clutch
  690
- Cooling Fan Shroud
  692
- Radiator
  693
Section 1D2 M161 Engine Cooling

695
- Fastener Tightening Specifications
  696
- Special Tools
  697
- Special Tools Table
  697
- Diagnosis
  698
- System Leakage Test
  698
- Maintenance and Repair
  699
- On-Vehicle Service
  699
- Cooling Fan and Viscous Clutch
  701
- Coolant Pump
  703
- Thermostat
  705
- Thermostat Housing Assembly
  706
- Removal and Installation of Cooling Fan Shroud
  708
- Removal and Installation of Radiator
  709
Section 1D3 Om600 Engine Cooling

711
- Diagnosis
  712
- Thermostat Operation
  713
- Cooling System Leakage Test
  714
- Drain and Filling of Coolant
  715
- Maintenance and Repair
  715
- On-Vehicle Service
  715
- Coolant Pump
  716
- Coolant Pump Housing
  718
- Cooling Fan Clutch
  720
- Radiator
  722
- Cooling Sub-System
  724
- Thermostat
  726
Section 1E1 M162 Engine Electrical

728
- Battery Specifications
  729
- Fastener Tightening Specifications
  729
- Special Tools
  730
- Special Tools Table
  730
- Alternator
  731
- Maintenance and Repair
  731
- On-Vehicle Service
  731
- Starting Motor
  732
- Battery
  733
- Spark Plug
  734
- Ignition Cable
  736
- Battery
  739
- Unit Repair
  739
Section 1E2 M161 Engine Electrical

740
- Battery Specifications
  741
- Fastener Tightening Specifications
  741
- Starting Motor Specifications
  741
- Special Tools
  742
- Special Tools Table
  742
- Alternator
  743
- Maintenance and Repair
  743
- On-Vehicle Service
  743
- Starting Motor
  744
- Battery
  745
- Spark Plug
  746
- Ignition Cable
  748
- Battery
  751
- Unit Repair
  751
Section 1F1 M162 Engine Controls

760
- Fastener Tightening Specifications
  761
- Specifications
  761
- Special Tools
  762
- Special Tools Table
  762
- Schematic and Routing Diagrams
  764
- Diagnosis
  765
- Self Diagnosis Socket Pin Numbers and Descriptions
  765
- Self Diagnosis Failure Code
  766
- Test Box Connection
  769
- Fuel Injection System Test (MSE3.62)
  770
- Ignition System Test
  780
- Idling Control and Electronic Pedal System Test
  785
- Air Conditioner Control System Test
  787
- Fuel Pressure and Internal Leakage Test
  788
- Fuel Pump Test
  790
- Injector Test
  792
- Ecu
  794
- Maintenance and Repair
  794
- On-Vehicle Service
  794
- Fuel Pressure Regulator
  805
- Fuel Distributor
  809
- Injector
  813
- Fuel Filter
  816
- Fuel Pump
  817
- Purge Switchover Valve
  821
- Vacuum System
  823
- Crankshaft Position Sensor
  824
- Camshaft Position Sensor
  826
- Hot Film Air Mass (HFM) Sensor
  828
- Oxygen Sensor
  831
- Knock Sensor
  833
- Coolant Temperature Sensor
  834
- Accelerator Pedal Module
  837
Section 1F3 Om600 Engine Controls

839
- Fuel System
  840
- Fuel Injection Pump Coding
  841
- Fuel Tank
  842
- Vacuum Control System Test
  843
- Vacuum Pump Test
  848
- Vacuum Pump
  850
- Vacuum Unit Replacement
  852
- Idle Speed Adjustment
  853
- Fuel Pump Test
  855
- Fuel Pump
  858
- Injection Nozzle Test
  859
- Injection Nozzles
  862
- Injection Nozzle Repair
  864
- Removal and Installation of Injection Timing Device
  867
- Injection Timing Device
  872
- Start of Delivery Test (Position Sensor, RIV Method)
  874
- Fuel Injection Pump
  883
Section 1G1 M162 Engine Intake & Exhaust

889
- Air Cleaner
  890
- Intake Air Duct
  892
- Intake Manifold
  893
- Resonance Flap
  895
- Exhaust Manifold
  897
Section 1G2 M161 Engine Intake & Exhaust

900
- Air Cleaner
  901
- On-Vehicle Service
  901
- Air Intake Shield
  903
- Intake Air Duct
  904
- Intake Manifold
  906
- Exhaust Manifold
  908
Section 1G3 Om600 Engine Intake & Exhaust

911
- Schematic and Routing Diagrams
  912
- Air Cleaner and Inlet Duct & Hose
  913
- Maintenance and Repair
  913
- On-Vehicle Service
  913
- Intake and Exhaust Manifold
  915
- Turbocharger
  919
- Intercooler
  920
- Turbocharger Assembly
  922
Section 2A Suspension Diagnosis

925
- General Specifications
  925
- Specifications
  925
- Diagnosis
  927
- General Diagnosis
  927
- Input & Output Devices
  929
- Input & Output Devices and Damping
  929
- System Layout
  929
- Damping Force Control Logic
  930
- Normal Control
  930
- Self-Diagnosis
  931
- Actuator Inspection
  932
- Schematic and Routing Diagrams
  933
- Diagnosis Test
  936
- Self Diagnosis Test
  936
Section 2B Wheel Alignment

938
- Specifications
  941
- Maintenance and Repair
  943
- On-Vehicle Service
  943
- Wheel Alignment
  943
- Camber
  946
- Caster
  946
- Four Wheel Alignment
  946
- General Description and System Operation
  946
- Toe
  946
Section 2C Front Suspension

947
- Front Suspension
  949
- Front Stabilizer Bar
  950
- Maintenance and Repair
  950
- On-Vehicle Service
  950
- Front Lower and Upper Arm
  954
- Front Shock Absorber
  956
- Axle Vertical Acceleration Sensor (Wheel G Sensor)
  958
- Vertical and Lateral Sensor
  959
- Ecs (Ecu)
  960
Sectiond Rear Suspension

961
- Fastener Tightening Specifications
  961
- General Specifications
  961
- Diagnosis
  962
- Noise (During Straight Driving)
  962
- Noise (During Turning)
  962
- Oil Leakage
  962
- Component Locator
  974
- Maintenance and Repair
  975
- On-Vehicle Service
  975
Section 3A Front Drive Axle

978
- General Specifications
  1000
- Specifications
  1000
- Component Locator
  1001
- Front Axle
  1002
Sectiond Rear Drive Axle

1008
- Fastener Tightening Specifications
  1009
- General Specifications
  1009
- Diagnosis
  1010
- Heating
  1010
- Noise (During Straight Driving)
  1010
- Noise (During Turning)
  1010
- Oil Leakage
  1010
- Noise
  1011
- Vibration
  1011
- Component Locator
  1012
- Axle Shaft
  1013
- Maintenance and Repair
  1013
- On-Vehicle Service
  1013
- Axle
  1016
- Axle Housing
  1018
- Unit Repair
  1018
- LSD (Limited Slip Diffrential)
  1023
Section 4A Hydraulic Brakes

1025
- Increasing Pedal Stroke
  1027
- Poor Braking of Parking Brake
  1027
- Abs
  1028
- Component Locator
  1028
- Abs / Abd
  1029
- Non-Abs/Abd
  1030
- Maintenance and Repair
  1031
- On-Vehicle Service
  1031
- Brake Pedal
  1033
- LCRV (Load Conscious Reducing Valve)
  1036
Section 4F Antilock Brake System

1057
- Schematic and Routing Diagrams
  1058
- Abs, Abs/Abd 5.0
  1067
- Defect Codes
  1069
- Maintenance and Repair
  1075
- On-Vehicle Service
  1075
- Hydraulic Circuit
  1077
Section 5A Automatic Transmission

1087
- Specifications
  1088
- Clutch Pack Details
  1089
- Schematic and Routing Diagrams
  1091
- Shift Pattern Diagram
  1093
- 661LA Power Mode
  1094
- 662LA Normal Mode
  1095
- 662LA Power Mode
  1096
- 662LA Low Mode
  1097
- E32 Power Mode
  1098
- E32 Normal Mode
  1099
- E32 Low Mode
  1100
- E23 Power Mode
  1101
- E23 Normal Mode
  1102
- E23 Low Mode
  1103
- Introduction
  1104
- Operator Interfaces
  1106
- Driving Mode Selector
  1107
- Control Systems
  1108
- General
  1108
- Hydraulic Control System
  1117
- Power Train System
  1128
- Bands
  1131
- One Way Clutches
  1131
- Planetary Gear Set
  1131
- Introduction
  1133
- Power Flows
  1133
- Power Flow - Park and Neutral
  1134
- Power Flow - Reverse
  1135
- Power Flow - Drive 4 (Overdrive)
  1143
- Diagnosis
  1146
- Self Diagnosis Test
  1161
- Adjustments
  1165
- Maintenance and Repair
  1168
- On-Vehicle Service
  1168
- Unit Repair
  1171
Section 5D2 Transfer Case (Tod)

1317
- Schematic and Routing Diagrams
  1318
- Function Description
  1320
- TOD Control Unit
  1328
- Control Unit Diagram
  1330
- Diagnosis
  1331
- Diagnostic Tests
  1331
- Diagnostic Trouble Codes (Dtc's)
  1333
- Coding
  1334
- Eliminate the Memorized Fault Code
  1336
- Diagnosis
  1337
- Maintenance and Repair
  1349
- On-Vehicle Service
  1349
- TOD Control Unit
  1349
- Transfer Case (TOD)
  1350
- Speed Sensor in Front and Rear Propeller Shaft
  1354
- Replacement of Oil
  1356
- Transfer Case
  1357
- Unit Repair
  1357
- Description
  1370

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SSANGYONG Musso Sports N100 2003 Manuals

SSANGYONG Musso Sports N100 2003 Manual (1574 pages)

Table of Contents

Section 5 Electrical Wiring Diagrams

Section 0B General Information

Section 1 Engine

Section 1B1 M162 Engine Mechanical

M162 Engine Mechanical 1B1-31 Cylinder Head Cover

Section 1B2 M161 Engine Mechanical

Section 1B3 Om600 Engine Mechanical

Section 1D1 M162 Engine Cooling

Section 1D2 M161 Engine Cooling

Section 1D3 Om600 Engine Cooling

Section 1E1 M162 Engine Electrical

Section 1E2 M161 Engine Electrical

Section 1F1 M162 Engine Controls

Section 1F3 Om600 Engine Controls

Section 1G1 M162 Engine Intake & Exhaust

Section 1G2 M161 Engine Intake & Exhaust

Section 1G3 Om600 Engine Intake & Exhaust

Section 2A Suspension Diagnosis

Section 2B Wheel Alignment

Section 2C Front Suspension

Sectiond Rear Suspension

Section 3A Front Drive Axle

Sectiond Rear Drive Axle

Section 4A Hydraulic Brakes

Section 4F Antilock Brake System

Section 5A Automatic Transmission

Section 5D2 Transfer Case (Tod)

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