After Teardown Faults - SSANGYONG 2004 Rexton 2.7XDi Workshop Manual

3A2-48

AFTER TEARDOWN FAULTS

Condition
C2 burnt
C4 burnt
B1 burnt
C1 burnt
B2 burnt (Slips in reverse - no
manual 1st )
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
Possible Causes
• Gear shift lever linkage out of
adjustment.
• S6 foiled - stuck low.
• Overdrive/output shaft sealing rings
damaged.
• C2 piston cracked.
• Incorrect C4 pack clearance.
• C4 wave plate not lined up properly.
• Overdrive or output shaft sealing
rings damaged.
• C2 piston cracked.
• Over-run Clutch (OC) /low-1st ball
misplaced.
• B1R spring broken.
• Input shaft sealing ring cut.
• C1/B1R ball misplaced.
• B1R spring left out.
• Overdrive or input shaft sealing rings
damaged.
• C1 piston cracked.
• Ball capsule jammed.
• 4-3 sequence valve in backwards.
• Clutch Apply Feed (CAF) /B1R ball
left out.
• Rear band incorrectly adjusted or
damaged.
• Reverse-low/first ball misplaced.
Action
• Inspect, repair C2 and adjust the
linkage as necessary.
• Repair C2. Inspect, repair or replace
S6 as necessary.
• Repair C2. Inspect, replace the
sealing rings and/or shaft as
necessary.
• Repair C2. Inspect, repair or replace
the C2 piston as
necessary.
• Inspect C4 and repair as
necessary.
• Inspect and adjust the C4 pack
clearance as necessary.
• Repair C4. Inspect and realign the
wave plate as necessary.
• Repair C4. Inspect and realign the
sealing rings and/or shaft as
necessary.
• Repair C4. Inspect and replace the
C2 piston as necessary.
• Repair C4. Inspect and refit the ball
as necessary.
• Inspect and repair B1 and replace
the spring as necessary.
• Replace sealing ring.
• Repair B1. Refit the ball as
necessary.
• Inspect and repair C1 and replace
the spring.
• Repair C1. Inspect and replace the
sealing tongs and/or shaft as
necessary.
• Repair C1. Inspect and replace the
C1 piston as necessary.
• Repair C1. Inspect and refit the
capsule as necessary.
• Repair C1. Inspect and refit the
valve as necessary.
• Repair C1. Inspect and replace the
ball as necessary.
• Inspect and adjust the band as
necessary.
• Inspect and refit the ball as
necessary.
BTRA 4 AUTO TRANSMISSION
REXTON SM - 2004.4