Assembly Procedure - SSANGYONG 2004 Rexton 2.7XDi Workshop Manual

ASSEMBLY PROCEDURE

Transmission
Tools Required
0555-336256 Transmission Bench Cradle
0555-336258 Cross Shaft Pin Remover/Installer (Detent Lever)
0555-336262 Cross Shaft Seal Installer
0555-336263 Cross Shaft bullet
0555-336265 Cross Shaft Pin Remover/Installer (Inhibitor Switch)
Notice
• The transmission is assembled in modular fashion and details of assembly for each module are given under
the appropriate subject.
• Technicians overhauling these transmissions will also require a selection of good quality Torx bit sockets, in
particular numbers 30, 40 and 50, and an 8 mm, 10 mm and 12 mm double hex socket.
• Ensure that the B1R circlip is fitted to the case. (If this is not fitted, the valve will peen its way into and through
the separator plate)
• Ensure that the 'E'clip is fitted to the cross shaft.
• Ensure that all aspects of the parking mechanism are working.
1. Turn the transmission case upside down on the bench
and mount it to the transmission bench cradle 0555-
336256.
2. Install all fittings, plugs and the breather, applying a
sealant where applicable, Tighten the fittings to
specifications. Ensurethatthebreatheris clear,
andcheckthat the lube fitting in the rear of the case is
fittedand clear of obstruction.
3. Assemble the B1R valve and spring, and secure with the
circlip. Ensure that the circlip is completely seated in its
groove.
BTRA 4 AUTO TRANSMISSION
REXTON SM - 2004.4
3A2-173
Y220_3A2500
Y220_3A2880
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN