SSANGYONG RODIUS 2004.09 Manual
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SSANGYONG RODIUS 2004.09 Manual

SSANGYONG RODIUS 2004.09 Manual

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Table of Contents

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GENERAL INFORMATION
0000-00
GENERAL INFORMATION
GENERAL INFORMATION
1. HOW TO READ ELECTRICAL WIRING
DIAGRAM...............................................
3

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Summary of Contents for SSANGYONG RODIUS 2004.09

  • Page 1 GENERAL INFORMATION 0000-00 GENERAL INFORMATION GENERAL INFORMATION 1. HOW TO READ ELECTRICAL WIRING DIAGRAM..........
  • Page 3 - Internal circuit of component (Switch) (Component Name, Terminal Number and Connecting Wiring Circuit) - Lower horizontal line : Ground line ·Ground position (G101 ~ G402) ·B : Body Ground ·Refer to Major Ground Position (Section2) GENERAL INFORMATION RODIUS 2004.09...
  • Page 4 Battery Voltage (B+) supply in Ignition Switch “ON” and “ACC” Battery Voltage (B+) supply directly regardless of Ignition Switch Ground connected to battery (-) Battery Voltage (B+) supply in Head Lamp Switch 1st and 2nd step (Illumination circuit) GENERAL INFORMATION RODIUS 2004.09...
  • Page 5 □ 9□□ In the locating section, the assignment for part number startsfrom left bottom and proceeds clockwise. In the fuse and relay box or the instrument panel, the partnumber is assigned from left top to light bottom. GENERAL INFORMATION RODIUS 2004.09...

  • Page 7: Table Of Contents

    CONNECTOR/GROUND 8201-00/8210-02/8210-01/8210-03/8210-04/8210-06/8210-07/6810-11/6811-07/8210-09/8210-08/7421-60 CONNECTOR/GROUND WIRING 8201-00 WIRING HARNESS, COMPONENTS LOCATION..CONNECTOR/GROUND 8210-02 W/H ENGINE ROOM..... 8210-01 W/H MAIN........8210-03 W/H FLOOR (LH)......8210-04 W/H FLOOR (RH)......8210-06 W/H DOOR (LH/RH)...... 8210-07 W/H RR DOOR......6810-11 W/H FRT AIR-CON......6811-07 W/H RR AIR-CON......8210-09 W/H TAIL GATE......

  • Page 8: 8201-00 Wiring Harness, Components Location

    0000-00 WIRING HARNESS WIRING HARNESS, COMPONENTS LOCATION 8201-00 2) COMPONENTS LOCATION 1) POSITION OF CONNECTOR, GROUND & SPLICE PACK CONNECTOR/GROUND RODIUS 2004.09...

  • Page 9: Connector/Ground

    8201-00 3) CONNECTOR, GROUND & SPLICE PACK INFORMATION ▶ CONNECTOR CONNECTOR/GROUND RODIUS 2004.09...
  • Page 10 8201-00 ▶ GROUND ▶ SPLICE PACK CONNECTOR/GROUND RODIUS 2004.09...
  • Page 11 8201-00 4) CONNECTOR ▶ C104 ▶ C101 ▶ C102 ▶ C105 ▶ C103 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 12 8201-00 ▶ C109 ▶ C106 ▶ C110 ▶ C107 C108 ▶ ▶ C109 ▶ C109 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 13 8201-00 ▶ C113 ▶ C115 ▶ C114 (DSL) ▶ C116 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 14 8201-00 ▶ C201 ▶ C203 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 15 8201-00 ▶ C204 ▶ C205 ▶ C204 ▶ C204 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 16 0-10 8201-00 ▶ C210 ▶ C211A (16 PIN) MANUAL C211 ▶ C202 C211B ▶ ▶ ▶ C211A (13 PIN) FATC C212 ▶ CONNECTOR/GROUND RODIUS 2004.09...
  • Page 17 0-11 8201-00 ▶ C213 ▶ C218 ▶ C213 ▶ C219 ▶ C217 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 18 0-12 8201-00 ▶ C220 ▶ C301 ▶ C302 ▶ C303 ▶ C221 ▶ C304 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 19 0-13 8201-00 ▶ C305 ▶ C361 ▶ C306 ▶ C371 ▶ C351 ▶ C381 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 20 0-14 8201-00 ▶ C401 ▶ C901 C902 ▶ ▶ C402 ▶ C903 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 21 0-15 8201-00 5) SPLICE PACK ▶ S201 ▶ S204 (ILL) ▶ S202 ▶ S205 (CAN) ▶ S206 (GND) ▶ S203 (GND) CONNECTOR/GROUND RODIUS 2004.09...
  • Page 22 0-16 8201-00 ▶ S207 CONNECTOR/GROUND RODIUS 2004.09...

  • Page 23: 8210-02 W/H Engine Room

    0-17 8210-02 CONNECTOR W/H ENGINE ROOM 8210-02 CONNECTOR/GROUND RODIUS 2004.09...

  • Page 24: 8210-01 W/H Main

    0-18 8210-01 W/H MAIN 8210-01 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 25 0-19 8210-03 CONNECTOR/GROUND RODIUS 2004.09...

  • Page 26: 8210-03 W/H Floor (Lh)

    0-20 8210-03 W/H FLOOR (LH) 8210-03 CONNECTOR/GROUND RODIUS 2004.09...

  • Page 27: 8210-04 W/H Floor (Rh)

    0-21 8210-04 W/H FLOOR (RH) W/H DOOR (LH/RH) 8210-04 8210-06 CONNECTOR/GROUND RODIUS 2004.09...

  • Page 28: 8210-07 W/H Rr Door

    0-22 8210-07 W/H RR DOOR W/H FRT AIR-CON 8210-07 6810-11 CONNECTOR/GROUND RODIUS 2004.09...

  • Page 29: 6811-07 W/H Rr Air-Con

    0-23 6811-07 W/H RR AIR-CON W/H TAIL GATE 6811-07 8210-09 CONNECTOR/GROUND RODIUS 2004.09...

  • Page 30: 8210-08 W/H Roof

    0-24 8210-08 W/H ROOF 8210-08 W/H SEAT 7421-60 CONNECTOR/GROUND RODIUS 2004.09...
  • Page 31 POWER DISTRIBUTION 8410-02/8410-05 POWER DISTRIBUTION FUSE/RELAY 8410-02 ENGINE ROOM FUSE ＆ RELAY BOX......... 8410-05 I.P FUSE ＆ ICM BOX (IP RELAY BOX)......ELECTRICITY DIVIDE 8210-02 ENG ROOM FUSE BOX....8410-04 I.P FUSE BOX......

  • Page 33: Fuse/Relay

    8410-02 FUSE ＆ RELAY ENGINE ROOM FUSE ＆ RELAY BOX 8410-02 3) FUSE & RELAY POSITION 1) FRONT (1) XDi ENGINE 2) REAR POWER DISTRIBUTION RODIUS 2004.09...
  • Page 34 8410-02 4) USAGE OF FUSE IN ENGINE ROOM FUSE BOX (2) GSL (G23) ENGINE 5) ENGINE ROOM FUSE BOX CONNECTOR NUMBER POWER DISTRIBUTION RODIUS 2004.09...

  • Page 35: Fuse ＆ Icm Box (Ip Relay Box)

    8410-05 I.P FUSE ＆ ICM BOX (IP RELAY BOX) 8410-05 3) ICM BOX 1) FUSE BOX 4) ICM BOX (POWER SUPPLY) 2) POWER SUPPLY (1) C203 POWER DISTRIBUTION RODIUS 2004.09...
  • Page 36 8410-05 POWER DISTRIBUTION RODIUS 2004.09...

  • Page 37: Electricity Divide

    8410-02 ELECTRICITY DIVIDE ENG ROOM FUSE BOX 8210-02 (1) SB1 ~ SB5 (2) SB6 ~ SB11 POWER DISTRIBUTION RODIUS 2004.09...
  • Page 38 8410-02 (3) Ef1 ~ Ef4 (4) Ef5 ~ Ef9 POWER DISTRIBUTION RODIUS 2004.09...
  • Page 39 8410-02 (5) Ef10 ~ Ef14 (6) Ef15 ~ Ef20 POWER DISTRIBUTION RODIUS 2004.09...
  • Page 40 0-10 8410-02 (7) Ef21 ~ Ef26 POWER DISTRIBUTION RODIUS 2004.09...

  • Page 41: Fuse Box

    0-11 8410-04 I.P FUSE BOX 8410-04 (1) F1 ~ F5 (2) F6 ~ F15 POWER DISTRIBUTION RODIUS 2004.09...
  • Page 42 0-12 8410-04 (3) F16 ~ F21 (4) F22 ~ F27 POWER DISTRIBUTION RODIUS 2004.09...
  • Page 43 0-13 8410-04 (5) F28 ~ F32 POWER DISTRIBUTION RODIUS 2004.09...
  • Page 45 CIRCUIT 1461-01/2820-01/1491-01/1491-01/8210-01/3670-01/3670-03/4891-01/8810-01/8010-01/8610-04/8610-11/7421-60/8510-52/8610-17/8510-20/8510-20/8710-03/8510- 8710-03/8510-12/8610-09/7630-02/7340-03/8310-01/8510-00/8320-01/8510-26/8510-24/4810-10/8610-01/7770-07/8910-01/8910-01/8730-01/6810-21/6910-01/6810- CIRCUIT 6810-30 ENGINE 8910-01 AUDIO (MULTI VISION)....1461-01 STARTING ＆ CHARGING.... 8610-17 DEFFOGER (FRT GLASS, RR 8910-01 AUDIO.......... 2820-01 PREHEATING UNIT CIRCUIT GLASS, OUTSIDE MIRROR)..8730-01 PARKING AID CIRCUIT....(DSL)..........8510-20 FRT SEAT WARMER....6810-21 PTC HEATER (POSITIVE 1491-01 ECU (ENGINE CONTROL UNIT - 8510-20 AUTO LIGHT CORTROL CIRC..

  • Page 47: Starting ＆ Charging

    1461-01 1461-01 STARTING ＆ CHARGING 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 48: Preheating Unit Circuit (Dsl)

    2820-01 PREHEATING UNIT CIRCUIT (DSL) 2820-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 49 Senses engine temperature and controls the preheating/post heating time. Preheating warning light. ▶ K-LINE for information exchanges between preheating unit and ECU Transmits preheating unit self-diagnosis results to ECU. Transmits glow plug diagnosis results and operating status to ECU. CIRCUIT RODIUS 2004.09...

  • Page 50: Ecu (Engine Control Unit - Dsl)

    1491-01 ECU (ENGINE CONTROL UNIT - DSL) 1491-01 1) ENG MAIN RELAY, PEDAL MODULE, HAN SENSORS, VALVE (1) CONNECTOR INFORMATION (1) TRUBO CHARGER BOOSTER, VACUUM MODULE, INLETMETERING VALVE (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 51 1491-01 2) FUEL FILTER WARNING LAMP, IMMOBILIZER, SENSOR CIRCUIT (FUEL PRESSURE, SHAFT, BOOSTER (1) CONNECTOR INFORMATION PRESSURE, CRANK SHAFT, KNOCK, COOLANT TEMP., FUEL TEMP.) (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 52 1491-01 3) INJECTOR, CAN LINE (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 53 ECU to generate necessary current during injector drive stages. Current control circuit divides current applying time (injection time) into full-in-current-phase and hold-current-phase and then the injectors should work very correctly under every working condition. CIRCUIT RODIUS 2004.09...

  • Page 54: Ecu (E23)

    0-10 1491-01 ECU (E23) 1491-01 FUEL PUMP, CANISTER PURGE VALVE, O2 SENSOR, PEDAL (1) CONNECTOR INFORMATION MODULE CIRCUIT (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 55 0-11 1491-01 2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, MAP, NTC, CRANK SHAFT POSITION, THROTTLE MOTOR, AIR TEMP, KNOCK), CAM SHIFT ACTUATOR CIRCUIT (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 56 0-12 1491-01 3) DIGITAL CLOCK, ENG TEMP SENSOR, IMMOBILIZER CIRCUIT (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 57 0-13 1491-01 4) C.E BOX ECU, ICM ECU CIRCUIT (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 58: Diagnosis Circuit

    0-14 8210-01 DIAGNOSIS CIRCUIT 8210-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 59 Press any button on the remote control key shortly. (approx. 0.5 sec.) When the coding is successful, turn signal lamps blink once and warning horn sounds once. If the coding has failed, repeat 1 to 4 steps. CIRCUIT RODIUS 2004.09...

  • Page 60: Tcu (5-Speed)

    0-16 3670-01 TCU (5-SPEED) 3670-01 1) START MOTOR, TGS LEVER, CAN LINE (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 61 0-17 3670-01 2) SOLENOID, OIL TEMP SENSOR, SPEED SENSOR (N2, N3) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 62 This closes the electrical circuit to the starter in selector lever positions “P” and “N” via the starter lock-out relay module. In other words, when the selector lever is in driving positions, the contact is closed and the starter cannot be operated. CIRCUIT RODIUS 2004.09...
  • Page 63 This valve activates and releases the lockup clutch by adjusting the current to solenoid valve according to engine throttle opening value and output shaft speed. The lockup clutch operates in 3rd, 4th and 5th gear with steps to reduce shift shocks. CIRCUIT RODIUS 2004.09...

  • Page 64: Tod

    0-20 3670-03 3670-03 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 65 If 4H/4L switch position is not matched with shift motor position code with the ignition switch “ON”, the shift requirements operate to the direction of 4H/4L conversion switch. The next shift requirements are identified only when those are different from current operation. CIRCUIT RODIUS 2004.09...
  • Page 66 TCCU cannot properly supply the voltage to shift motor and is operated in compensation mode. Even though the system recognize a fault before motor starts, it is considered as fault. Motor stops operation when it reaches at target range. CIRCUIT RODIUS 2004.09...
  • Page 67 0-23 3670-03 CIRCUIT RODIUS 2004.09...

  • Page 68: Abs/Esp

    0-24 4891-01 ABS/ESP 4891-01 WHEEL SPEED SENSOR, STOP LAMP SW, DIAGNOSIS, WARNING LAMP (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 69 0-25 4891-01 2) SOLENOID, OIL TEMP. SENSOR, SPEED SENSOR (N2, N3) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 70 An inexperienced, elderly or physically weak driver may suffer from the accident by not fully pressing the brake pedal when hard braking is required under emergency. G. PRESSURE SENSOR The HBA System increases the braking force under urgent situations to enhance the inputted braking force from the driver. ▶Specificatons CIRCUIT RODIUS 2004.09...
  • Page 71 The ESP system will be resumed and the ESP warning lamp at the instrument panel goes off when the ESP switch at the center switch panel is pushed (for over approximately 150 ms) while the ESP system is not operating. CIRCUIT RODIUS 2004.09...

  • Page 72: Air-Bag

    0-28 8810-01 AIR-BAG 8810-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 73 (7) CONTACT COIL The contact coil is installed between the steering wheel and the steering column and contains a coil that enables to contact electrically between the airbag wiring harness, the driver airbag module and the horn switch. CIRCUIT RODIUS 2004.09...

  • Page 74: Cluster

    0-30 8010-01 CLUSTER 8010-01 1) GAUGE(SPEED, RPM, FUEL, TEMP, WARNING LAMP(4WD, (1) CONNECTOR INFORMATION FUEL FILTER, ABS/ESP) (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 75 0-31 8010-01 2) WARNING(BAT CHANGE, OIL, BRAKE, ENG CHECK, AIR (1) CONNECTOR INFORMATION BAG, IMMOM SEAT-BELT) TURN SIGNAL, DEFOGGER, DOOR OPEN (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 76 Check if the speedometer pointer is shaking and the abnormal noise sounds. Eliminate the hysteresis by tapping the speedometer. The allowable tolerance increases when the tires are worn or the tire pressure is out of specified range. CIRCUIT RODIUS 2004.09...
  • Page 77 100℃ - 112W ± 5 % When the resistance value by coolant temperature is within the specified range, check thermostat, water pump, radiator related coolant circuit for normal operation. Also, check the wiring harnesses and connectors for proper connection. CIRCUIT RODIUS 2004.09...

  • Page 78: Multi Meter

    0-34 8610-04 MULTI METER 8610-04 (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 79 Press and hold the MODE button for more than 1 second to set the time and date. This function is available only when the vehicle speed is over 2.8 km/h. A day of the week is automatically changed according to the adjusted date, month, · and year. · An intercalary is automatically calculated. CIRCUIT RODIUS 2004.09...
  • Page 80 How to erase the calibrated altitude value Press the UP and DOWN buttons simultaneously for more than 1 second to cancel the altitude calibration. Altitude calibration range It can be calibrated by 300 m within the range of 0 to 2,800 m. CIRCUIT RODIUS 2004.09...
  • Page 81 The screen shows fully charged battery when the battery voltage is over 12 V. It indicates the current battery voltage by 0.1 V. When the battery voltage goes below 9 V, current display is changed to battery voltage mode and “LOW VOLTAGE” message flashes. CIRCUIT RODIUS 2004.09...

  • Page 82: Rain Sensing Wiper Circuit

    0-38 8610-11 RAIN SENSING WIPER CIRCUIT 8610-11 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 83 No.2 terminal sends the wiper and washer operation information such as - washer operation mode, - MIST mode, or - AUTO wiper position to the rain sensor to recognize whether it is actual rain or it is in rain sensing wiper operation mode. CIRCUIT RODIUS 2004.09...
  • Page 84 FAST (stage 5). Check the wiper blade for wear. If the wiper blade cannot wipe the glass uniformly and clearly, the irregular operations could be occurred. And, the wiper blade should be replaced with new one with same specifications. CIRCUIT RODIUS 2004.09...
  • Page 85 The wiper responses are too fast or slow. Check whether the variable resistance knob on the wiper switch is set in “FAST” “SLOW”. Notify that the customer can select the sensitivity by selecting the variable resistance value. And, select a proper stage. CIRCUIT RODIUS 2004.09...

  • Page 86: Driver Power Seat Circuit

    0-42 7421-60 DRIVER POWER SEAT CIRCUIT 7421-60 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 87: Electric Outside Mirror & Folding Circuit

    0-43 8510-52 null ELECTRIC OUTSIDE MIRROR & FOLDING 8510-52 1) CONNECTOR INFORMATION CIRCUIT 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 88: Deffoger (Frt Glass, Rr Glass, Outside Mirror)

    0-44 8610-17 DEFFOGER (FRT GLASS, RR GLASS, OUTSIDE 　 8610-17 MIRROR) 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 89 If the defogger switch is pressed again within T2 (10 minutes) after completion of the first operation (T1), the defogger system operates for 6 minutes just for once. The defogger is not available when the ignition switch is in “OFF” position or the alternator is not running. CIRCUIT RODIUS 2004.09...

  • Page 90: Frt Seat Warmer

    0-46 8510-20 FRT SEAT WARMER 8510-20 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 91: Auto Light Cortrol Circ

    0-47 8510-20 AUTO LIGHT CORTROL CIRC 8510-20 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 92 (2) INSPECTION Position the multifunction switch to “AUTO” position and cover the auto light sensor on the instrument panel (passenger side) with a cloth to block the light coming from outside and then check the auto light functions. CIRCUIT RODIUS 2004.09...

  • Page 93: Stics

    0-49 8710-03 STICS 8710-03 (1) CONNECTOR INFORMATION 1) ESCORT, PANIC, POWER WINDOW, WARNING LAMP (PARKING BRAKE, SEAT BELT), ILL, KEY REMINDER SW (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 94 0-50 8710-03 WIPER. DOOR SW, LAMP(DOOR COURTESY, G/HANDLE) DOOR OPEN WARNING LAMP (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 95 0-51 8710-03 3) DOOR LOCK, DEFOGGER (1) CONNECTOR INFORMATION CIRCUIT RODIUS 2004.09...
  • Page 96 0-52 8710-03 (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 97 Press any button on the remote control key shortly. (approx. 0.5 sec.) hen the coding is successful, turn signal lamps blink once and warning horn sounds once. If the coding has failed, repeat 1 to 4 steps. CIRCUIT RODIUS 2004.09...
  • Page 98 If not indicated, time tolerance will be ±10%. However, if less than 500 ms, time tolerance will be ±50 ms. The time indicated in each function does not include chattering processing time from switch input changing point. CIRCUIT RODIUS 2004.09...
  • Page 99 0-55 8710-03 E. DIAGNOSIS CIRCUIT RODIUS 2004.09...

  • Page 100: Power Window Circuit

    0-56 8510-03 POWER WINDOW CIRCUIT 8510-03 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 101 30 seconds (T2) just for once when opening the door during its extended operation period of 30 seconds (T1). The power window relay is turned “OFF” when closing the door during its extended operation period of 30 seconds (T2). CIRCUIT RODIUS 2004.09...

  • Page 102: Central Door Locking Circuit

    0-58 8710-03 CENTRAL DOOR LOCKING CIRCUIT 8710-03 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 103 The “second unlock step” is canceled when receiving “LOCK” signal within 30 After input of the air bag collision signal, the door lock system doesn’t output seconds (T1) after receiving the first “UNLOCK” signal. “UNLOCK” even when turning the ignition key to “ON” position. CIRCUIT RODIUS 2004.09...

  • Page 104: Rr Wiper ＆ Washer Circuit

    0-60 8510-12 8510-12 RR WIPER ＆ WASHER CIRCUIT 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 105: Horn

    0-61 8610-09 HORN 8610-09 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 106: Cigar Lighter, Power Outlet

    0-62 7630-02 CIGAR LIGHTER, POWER OUTLET 7630-02 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 107: Sun Roof Circuit

    0-63 7340-03 SUN ROOF CIRCUIT 7340-03 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 108 0-64 8310-01 HEAD LAMP & DRL HEAD LAMP ＆ DRL 8310-01 (DAY TIME RUNNING LIGHT) UNIT CIRCUIT 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 109: Head Lamp Leveling Device Circuit

    0-65 8510-00 HEAD LAMP LEVELING DEVICE CIRCUIT 8510-00 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 110: Tail Lamp Circuit

    0-66 8320-01 TAIL LAMP CIRCUIT 8320-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 111 Tail lamp relay is turned on when inserting the ignition key into ignition switch again after step 2 operation. The tail lamp relay is turned off (auto cut) when opening and closing the driver’s door while the ignition key is removed and the tail lamp is turned on. CIRCUIT RODIUS 2004.09...

  • Page 112: Turn Signal ＆ Hazard Lamp Circuit

    0-68 8510-26 8510-26 TURN SIGNAL ＆ HAZARD LAMP CIRCUIT 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 113 (RELOCK operation). Also, at this moment, the system outputs the theft deterrent horn and hazard warning flasher. 5. The armed mode will not be activated except above conditions. Ex) The armed mode will not be activated when the door is locked by the ignition key. CIRCUIT RODIUS 2004.09...
  • Page 114 START, STOP, PANIC, CHECK) during warning operation. Cancels warning after 27 seconds (remaining period) while the ignition key is turned to “ON” position. F. Operation when warning is cancelled The theft deterrent horn and hazard warning flasher outputs are “OFF”. CIRCUIT RODIUS 2004.09...

  • Page 115: Fog Lamp Circuit

    0-71 8510-24 FOG LAMP CIRCUIT 8510-24 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 116: Stop ＆ Back-Up Lamp Circuit

    0-72 4810-10 4810-10 STOP ＆ BACK-UP LAMP CIRCUIT 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 117: Interior Lamp(Room, G/Hendle, Door Courtesy) Circuit

    0-73 8610-01 INTERIOR LAMP(ROOM, G/HENDLE, DOOR 8610-01 　 COURTESY) CIRCUIT 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 118 When a door is opened during its extended period, the lamp stays on. If closed, operates as in step 2. The room lamp output stops immediately after receiving the lock signal from driver’s door and passenger’s door lock switch while the driver’s door and passenger’s door are closed. CIRCUIT RODIUS 2004.09...

  • Page 119: Auto Dimming Room Mirror Circuit

    0-75 7770-07 AUTO DIMMING ROOM MIRROR CIRCUIT 7770-07 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 120: Audio (Multi Vision)

    0-76 8910-01 AUDIO (MULTI VISION) 8910-01 A/V HEAD UNIT, NAVI UNIT, DVD CHANGER, GPS, RR VIEW 1) CONNECTOR INFORMATION CAMARA 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 121 0-77 8910-01 2) A/V HEAD UNIT, DSP/AMP, TUNER UNIT, WOOFER AMP (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 122 DVD-Audio · CD-G Mixed CD (Date) · · Active Audio (Date) · Multi-section disc DVD with region code other than (3) or (ALL) Bulk CD-R or CD-RW that their quality cannot be secured may not be recognized. CIRCUIT RODIUS 2004.09...
  • Page 123 Terminals on the below connector control speaker output. Terminals decode according to speakers like front, rear, center and tweeter and output separated sound. Decoded signal goes to subwoofer that has built-in AMP and the AMP in the woofer outputs sound directly. CIRCUIT RODIUS 2004.09...
  • Page 124 The video mode in front A/V system is changed to rearview monitoring mode. However, the audio mode stays on. · The video mode in front A/V system resumes when shifting out from “R” · position. The audio and video mode in rear A/V system are not changed. CIRCUIT RODIUS 2004.09...

  • Page 125: Audio

    0-81 8910-01 AUDIO 8910-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI CIRCUIT RODIUS 2004.09...

  • Page 126: Parking Aid Circuit

    0-82 8730-01 PARKING AID CIRCUIT 8730-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 127 Frequency: 40 KHz ± 2 KHz Detecting range (13.5 V) · Horizontal: Min. 20° at 110 ± 5 cm Min. 100° at 50 ± 5 cm · Vertical: Min. 20° at 110 ± 5 cm Min. 60° at 50 ± 5 cm CIRCUIT RODIUS 2004.09...
  • Page 128 Sensor failure conditions (conditions for warning beep due to failure) Sensor failure conditions (conditions for warning beep due to failure) Open in sending circuit Open in receiving circuit Open in power circuit (+, -) WARNING BEEPS ▶ CIRCUIT RODIUS 2004.09...

  • Page 129: Ptc Heater (Positive Temperature Coefficient)

    0-85 6810-21 PTC HEATER 6810-21 (POSITIVE TEMPERATURE COEFFICIENT) 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 130 60°C and ambient temperature ≤ 0°C ~ 5°C, PTC operates (ON) ▶ PTC “OFF” CONDITION Airconditioner blower switch OFF Ambient temperature sensor error (wiring short or open) When engine craking Battery voltage is lower than 11V When preheating the engine (Glow indicator “ON”) CIRCUIT RODIUS 2004.09...

  • Page 131: Ffh (Fuel Fired Heater)

    0-87 6910-01 FFH (FUEL FIRED HEATER) 6910-01 1) CONNECTOR INFORMATION 2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 132 It is possible to diagnose the system by connecting the diagnostic device to controller. For details, refer to the “Diagnosis Procedures” section. Emergency shutdown If an emergency shutdown -EMERGENCY OFF- is necessary during operation, proceed as follows; Pull the fuse (Ef6: 20A) out. Disconnect the heater from the battery. CIRCUIT RODIUS 2004.09...
  • Page 133 0-89 6910-01 CIRCUIT RODIUS 2004.09...
  • Page 134 0-90 6910-01 (4) GENERAL TROUBLE CAUSES AND REMEDIES CIRCUIT RODIUS 2004.09...

  • Page 135: Control) Circuit

    0-91 6810-30 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT (1) CONNECTOR INFORMATION 6810-30 1) CONDENSOR FAN, AIR MIX MOTOR, SUN SENSOR, WATER TEMP SENSOR (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 136 0-92 6810-30 2) FRT BLOWER, ACTUATOR (MODE, INTAKE) AQS SENSOR (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 137 0-93 6810-30 3) RR AIR CON (BLOWER, MODE ACTIATOR) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...

  • Page 138: Air-Con (Manual)

    0-94 6810-30 AIR-CON (MANUAL) 6810-30 (1) CONNECTOR INFORMATION 1) POWER A/C, COMP., MOTOR (MODE, INTAKE, AIR MIX) (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 139 0-95 6810-30 2) BLOWER MOTOR (FRT, RR) (1) CONNECTOR INFORMATION (2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CIRCUIT RODIUS 2004.09...
  • Page 140 During abrupt acceleration for the vehicle equipped with manual transmission ▶ Phenomenon when air conditioner system is defective (Initial automatic diagnosis) If any sensor in the air conditioner system is defective, the temperature display blinks about 3 times during initial operation of air conditioner controller. CIRCUIT RODIUS 2004.09...
  • Page 141 In addition, if the output voltage is extremely high or low even in the specified If the AQS switch is pressed in, the AQS function works regardless of air conditioner range, replace the humidity sensor. controller operation. CIRCUIT RODIUS 2004.09...
  • Page 142 FATC controller connector. (standard: approx. 2 V at 25°C) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. CIRCUIT RODIUS 2004.09...
  • Page 143 Connect the positive (+) and negative (-) cables of temporary power supply to the door mode actuator. And, connect the negative cable to each terminal (P1 through P5) to check its operation. (If it operates as shown in above figure, it is normal.) CIRCUIT RODIUS 2004.09...
  • Page 144 And, connect the cable to each terminal (P1 and P2) in turn to door actuator. And, connect the cable to each terminal (P1 and P2) in turn to check check the motor operation and terminal output. the motor operation and terminal output. CIRCUIT RODIUS 2004.09...
  • Page 145 AUTO defroster mode. Operation Condition: When the passenger operates the wiper on AUTO mode, the system controls the wiper on the A/C AUTO mode after sending the wiper signal and controlling the delay for 1 minutes. CIRCUIT RODIUS 2004.09...
  • Page 147 ENGINE GENERAL 0000-00 ENGINE GENERAL GENERAL 1. ENGINE ASSEMBLY LAYOUT....2. ENGINE CONTROLS LAYOUT....3. ELECTRICAL COMPONENTS AND PREHEATING SYSTEM......4. INTAKE SYSTEM LAYOUT....5. EXHAUST SYSTEM LAYOUT....6. LUBRICATION SYSTEM LAYOUT..7. COOLING SYSTEM LAYOUT....8. FUEL SYSTEM LAYOUT....... 9.

  • Page 149: Engine Assembly Layout

    15. Crank position sensor 4. Idle pulley 10. Poly-groove belt 16. EGR valve 5. Water pump pulley 11. Cam position sensor 17. Power steering pump 6. Alternator 12. Drive plate (M/T: DMF) 18. EGR center pipe ENGINE GENERAL RODIUS 2004.09...
  • Page 150 20. Intake manifold 25. Injector 30. Oil separator 21. Water outlet port 26. Fuel return line 31. Oil dipstic 22. Common rail 27. Oil filler cap 32. EGR center pipe 23. Fuel pressure sensor 28. Glow plug ENGINE GENERAL RODIUS 2004.09...
  • Page 151 42. Turbo charger booster vacuum modulator 34. Cylinder block 39. Oil separator 43. EGR valve vacuum modulator 35. Oil pan 40. Oil dipstic 44. EGR valve 36. Drain plug 41. HP pump 45. Exhaust manifold 37. Turbo charger ENGINE GENERAL RODIUS 2004.09...

  • Page 152: Engine Controls Layout

    01-6 0000-00 2. ENGINE CONTROLS LAYOUT 1) ECU Related Componets ECU/Barometric Cam Position Fuel Filter (Water Accelerator Pedal Sensor Sensor Detection Sensor) Sensor HFM Sensor/Intake Air Pre Heating Main Relay Temperature Sensor Time Relay ENGINE GENERAL RODIUS 2004.09...
  • Page 153 01-7 0000-00 2) Engine And Sensors Crankshaft Injector Common rail position sensor Fuel pressure sensor Glow plug Camshaft position Booster HP pump sensor pressure sensor Coolant temperature HP pump Knock sensor (2) sensor ENGINE GENERAL RODIUS 2004.09...

  • Page 154: Electrical Components And Preheating System

    01-8 0000-00 3. ELECTRICAL COMPONENTS AND PREHEATING SYSTEM Glow plug Pre heating time relay Fuse box Battery Starter motor Alternator ENGINE GENERAL RODIUS 2004.09...

  • Page 155: Intake System Layout

    01-9 0000-00 4. INTAKE SYSTEM LAYOUT Air cleaner HFM sensor Intake duct hose Intake manifold assembly Intake outlet hose Turbocharger Intercooler Inlet hose ENGINE GENERAL RODIUS 2004.09...
  • Page 156 01-10 0000-00 ▶ Intake Air Flow Chart ENGINE GENERAL RODIUS 2004.09...

  • Page 157: Exhaust System Layout

    01-11 0000-00 5. EXHAUST SYSTEM LAYOUT Muffler Exhaust manifold EGR valve Turbocharger Catalytic converter EGR pipe Vacuum modulator ENGINE GENERAL RODIUS 2004.09...
  • Page 158 01-12 0000-00 ▶ Exhaust Air Flow Chart ENGINE GENERAL RODIUS 2004.09...

  • Page 159: Lubrication System Layout

    01-13 0000-00 6. LUBRICATION SYSTEM LAYOUT Cylinder head Engine oil filter Oil dipstick Oil separator cover housing Engine oil pressure Engine oil pump Oil pan Engine oil cooler switch ENGINE GENERAL RODIUS 2004.09...

  • Page 160: Cooling System Layout

    01-14 0000-00 7. COOLING SYSTEM LAYOUT Coolant reservoir Water pump Radiator assembly Cooling fan and fan clutch ENGINE GENERAL RODIUS 2004.09...
  • Page 161 01-15 0000-00 ▶ Coolant Flow Chart ENGINE GENERAL RODIUS 2004.09...

  • Page 162: Fuel System Layout

    01-16 0000-00 8. FUEL SYSTEM LAYOUT Fuel return hose Fuel pressure pipe Common rail Fuel filter Injector HP pump Priming pump ENGINE GENERAL RODIUS 2004.09...

  • Page 163: Fuel Supply System

    (EGR valve control). Furthermore, ECU uses signals from coolant temperature sensor and air temperature sensor, booster pressure sensor and barometric sensor as compensation signal to respond to injection starting, pilot injection set values, various operations and variables. ENGINE GENERAL RODIUS 2004.09...

  • Page 164: Cleanness

    The core elements of fuel system has very high preciseness that is easily affected by dust or very small foreign material. Therefore, make sure to keep the preliminary works and job procedures in next pages. If not, lots of system problems and claims may arise. ENGINE GENERAL RODIUS 2004.09...
  • Page 165 At this point, thoroughly clean the related area in engine compartment. Clean the engine compartment before starting service works. Tool kit for Took kit for low Removal tool box and high pressure line pressure line cap kits ENGINE GENERAL RODIUS 2004.09...
  • Page 166 Plug the disconnected parts with sealing caps, and remove the caps immediately before replacing the components. : Cap position ★ : Supply line : Return line ENGINE GENERAL RODIUS 2004.09...
  • Page 167 Check the installed components again and connect the negative battery cable. Start the engine and check the operating status. With SCAN-100, check if there are current faults and erase the history faults. For details, refer to “Diagnosis table”. ENGINE GENERAL RODIUS 2004.09...
  • Page 168 Due to engine layout, a customer cannot easily drain water from fuel filter directly, so if a customer checks in to change engine oil, be sure to perform water drain from fuel filter. (See fuel system for details.) ENGINE GENERAL RODIUS 2004.09...

  • Page 169: Maintenance And Repair

    Gasoline Engine: 15,000 km (10,000 miles) Diesel Engine: 10,000 km (6,000 miles) Replace the air cleaner element every. Gasoline Engine: 60,000 km (36,000 miles) Diesel Engine: 30,000 km (18,000 miles) Replace the air cleaner more often under dusty conditions. ENGINE GENERAL RODIUS 2004.09...
  • Page 170 Check the tires for abnormal wear or damage. To equalize wear and obtain maximum tire life, rotate the tires. If irregular or premature wear exists, check the wheel alignment and check for damaged wheels. While the tires and wheels are removed, inspect the brakes. Tire Rotation (Left-hand Drive Type) ENGINE GENERAL RODIUS 2004.09...

  • Page 171: Guidelines For Service Work Safety

    Notice means precautions on tool/device or part damages or personal injuries that can occur during service works. However, above references and cautions cannot be inclusive measures, so should have habits of taking concerns and cautions based on common senses. ENGINE GENERAL RODIUS 2004.09...
  • Page 172 LOCK position before work. Be careful not to touch hot components like catalytic converter, muffler and exhaust · pipe when the engine is running or just stopped. They may burn you badly. ENGINE GENERAL RODIUS 2004.09...
  • Page 173 While removing engine, drain engine oil, coolant and fuel in fuel system to prevent leakage. During service work of removal/installation, be sure to check each connected portions to engine not to make interference. ENGINE GENERAL RODIUS 2004.09...
  • Page 174 When replacing electrical equipment, use the same genuine part and be sure to check whether ground or connecting portions are correctly connected during installation. If ground or connecting portion is loosened, there can be vehicle fire or personal injury. ENGINE GENERAL RODIUS 2004.09...

  • Page 175: During Service Work For Inspection

    Brake fluid and anti-freeze can damage painted surface of body. So carefully handle them during service work. Use recommended and specified tools to increase efficiency of service work. Use only genuine spare parts. ENGINE GENERAL RODIUS 2004.09...
  • Page 176 (Refer to cleanness.) If remove high pressure fuel supply pipe between HP pump and fuel rail and high pressure fuel pipe between fuel rail and each injector, be sure to replace them with new. ENGINE GENERAL RODIUS 2004.09...

  • Page 177: During Service Work For Electric Devices

    Carefully install the wires not to be damaged during installation/removal of parts due to interference. Be careful not to throw or drop each sensor or relay. Securely connect each connector until hear a “click” sound. ENGINE GENERAL RODIUS 2004.09...

  • Page 178: Vehicle Lifting Procedures

    1) Using Floor Jack Front Side Front Side 2) Using Jack Front Jack Up Point Rear Jack Up Point ENGINE GENERAL RODIUS 2004.09...
  • Page 179 Never be under the vehicle if supported with only jack. If have to be under the vehicle, be sure to use safety block. Use wheel block in front and rear of every wheel. ENGINE GENERAL RODIUS 2004.09...

  • Page 180: Owner Inspections And Services

    ▶ Headlamp Aim Take note of the light pattern occasionally. Adjust the headlights if the beams seem improperly aimed. ENGINE GENERAL RODIUS 2004.09...
  • Page 181 Periodically inspect the surface beneath the vehicle for water, oil, fuel or other fluids, after the vehicle has been parked for a while. Water dripping from the air conditioning system after use is normal. If you notice fuel leaks or fumes, find the cause and correct it at once. ENGINE GENERAL RODIUS 2004.09...
  • Page 182 ▶ Hood Latch Operation When opening the hood, note the operation of the secondary latch. It should keep the hood from opening all the way when the primary latch is released. The hood must close firmly. ENGINE GENERAL RODIUS 2004.09...
  • Page 183 Inspect the hoses. Replace the cracked, swollen, or deteriorated hoses. Tighten the clamps. Clean the outside of the radiator and the air conditioning condenser. Wash the filler cap and the neck. Pressure test the cooling system and the cap in order to help ensure proper operation. ENGINE GENERAL RODIUS 2004.09...

  • Page 184: Standard Bolts Specifications

    01-38 0000-00 17. STANDARD BOLTS SPECIFICATIONS ENGINE GENERAL RODIUS 2004.09...
  • Page 185 Determine extra proper tightening torque if tightens with washer or packing. If tightens bolts on the below materials, be sure to determine the proper torque. Aluminum alloy: Tighten to 80 % of above torque table. Plastics: Tighten to 20 % of above torque table. ENGINE GENERAL RODIUS 2004.09...

  • Page 186: Basic Specification

    01-40 0000-00 18. BASIC SPECIFICATION 1) Vehicle Specifications ▶ Vehicle Dimension ENGINE GENERAL RODIUS 2004.09...
  • Page 187 01-41 0000-00 2) Specifications ENGINE GENERAL RODIUS 2004.09...
  • Page 188 01-42 0000-00 ▶ Specifications (Cont’D) ENGINE GENERAL RODIUS 2004.09...
  • Page 189 01-43 0000-00 3) Maintenance ▶ Major Components and Service Interval ENGINE GENERAL RODIUS 2004.09...
  • Page 190 0000-00 ▶ Lubrication Chart Please contact Ssangyong Dealer for approved alternative fluid. In only case not available MB 229.1 or 229.3, API or ACEA oil may be accepted, however it would rather recommend to shorten the change interval around 30%.

  • Page 191: Vehicle Identification

    01-45 0000-00 19. VEHICLE IDENTIFICATION 1) Vehicle Identification Number (Vin) Vehicle identification number (VIN) is is on the right front axle upper frame. ENGINE GENERAL RODIUS 2004.09...
  • Page 192 The certification label is affixed on the bottom of driver’s side B-pillar. 2) Manufacturer’S Plate Type Approval No. Vehicle Identification No. 3) Engine Serial Number ▶ Diesel Engine (D27DT) The engine number is stamped on the lower area cylinder block behind compressor. ENGINE GENERAL RODIUS 2004.09...
  • Page 193 The transmission label is affixed on the upper area of clutch housing. ▶ Automatic The transmisson label is affixed on the right area of transmission housing. ▶ Transfer Case The transfer case label is affixed on the transfer case housing. ENGINE GENERAL RODIUS 2004.09...

  • Page 194: How To Use And Maintain Workshop Manual

    Disassembly and assembly of unit assembly: Detailed service works like disassembly, inspection, adjustment and assembly on removed component (assembly) are described in with systematic contents and photo illustration. ENGINE GENERAL RODIUS 2004.09...
  • Page 195 01-49 0000-00 ENGINE GENERAL RODIUS 2004.09...
  • Page 198 It satisfies the strict emission regulation and provides improved output and maximum torque. Coolant reservoir Fuel filter FFH device ABS/ESP unit Brake fluid reservoir Priming pump Washer fluid reservoir EGR valve Common rail Air cleaner assembly Fuse box Turbo charger Battery Oil dipstick ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 199 15. Crank position sensor 4. Idle pulley 10. Poly-groove belt 16. EGR valve 5. Water pump pulley 11. Cam position sensor 17. Power steering pump 6. Alternator 12. Drive plate (M/T: DMF) 18. EGR center pipe ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 200 20. Intake manifold 25. Injector 30. Oil separator 21. Water outlet port 26. Fuel return line 31. Oil dipstic 22. Common rail 27. Oil filler cap 32. EGR center pipe 23. Fuel pressure sensor 28. Glow plug ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 201 42. Turbo charger booster vacuum modulator 34. Cylinder block 39. Oil separator 43. EGR valve vacuum modulator 35. Oil pan 40. Oil dipstic 44. EGR valve 36. Drain plug 41. HP pump 45. Exhaust manifold 37. Turbo charger ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 202 02-7 1212-01 3. SPECIFICATIONS AND PERFORMANCE CURVE 1) Specifications ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 203 02-8 1212-01 2) Engine Performance Curve ▶ Output and Torque ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 204 02-9 1212-01 ▶ Oil Temperature/Pressure and Boost Pressure ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 205 02-10 1212-01 4. TIGHTENING TORQUE ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 206 02-11 1212-01 ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 207 02-12 1212-01 ENGINE ASSEMBLY RODIUS 2004.09...
  • Page 208 5) Conditions for Using Priming Pump After run out of fuel After draining the water from fuel separator After replacing the fuel filter ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 209 When replaced the fuel filter or drained the water from fuel filter, press the priming pump until it becomes rigid before starting the engine. The water drain from fuel filter should be performed whenever changing the engine oil. ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 210 Start the engine and check the conditions. If the priming pump is not properly operated, air may get into the fuel line. It may cause starting problem or fuel system problem. Make sure to perform the job in step 4. ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 211 Turn both drain plugs to “A” direction to drain the water. Wait until a certain amount of fuel gets out from the port, then turn the both drain plugs to “B” direction to tighten it. ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 212 (EGR valve control). Furthermore, ECU uses signals from coolant temperature sensor and air temperature sensor, booster pressure sensor and atmospheric pressure sensor as compensation signal to respond to injection starting, pilot injection set values, various operations and variables. ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 213 ECU control section. Fuel Line System High pressure pipe Common rail Fuel pressure sensor Injector D20DT: 4 EA D27DT: 5 EA Priming pump Fuel filter Fuel pump (High pressure pump, transfer pump) Fuel route ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 214 03-9 1881-01 3. HYDRAULIC CYCLE IN FUEL LINE (TRANSFER AND HIGH PRESSURE LINE) High pressure supply line Transfer pressure supply line Return line ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 215 After run out of fuel After draining the water from fuel separator After replacing the fuel filter Press the priming pump until it becomes rigid before starting the engine. ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 216 The transfer pump is included in the housing of the high pressure pump. The transfer pump is the volumetric blade type pump. To deliver the continuously required fuel volume, the pump transfers fuel from the fuel tank to high pressure pump. ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 217 Fuel pressure is measured by rail pressure sensor. And the fuel pressure regulating valve (IMV, Inlet Metering Valve) included in high pressure pump housing keeps pressure to a desired level. ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 218 5) Fuel filter replacement Fuel filter change interval: every 30,000 km Water separation interval: every 10,000 km (same with engine oil change interval) Never reuse the removed fuel filter ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 219 03-14 1881-01 7) ECU Wiring Diagram ENGINE FUEL SYSTEM RODIUS 2004.09...
  • Page 220 ­ Initial cleaning: 5,000 km, Clean or change every 10,000 km as required. However, change every 30,000 km. Service Interval ­ If the vehicle is operated under severe condition (short distance driving, extensive ldling or driving in dusty condition): More frequent maintenance is required. ENGINE INTAKE SYSTEM RODIUS 2004.09...
  • Page 221 04-4 2321-01 1. ENGINE INTAKE COMPONENTS LOCATOR Air cleaner Intake Manifold HFM Sensor Intercooler ENGINE INTAKE SYSTEM RODIUS 2004.09...
  • Page 222 04-5 2321-01 2. AIR FLOWS 1) Work Flow of Intake System ENGINE INTAKE SYSTEM RODIUS 2004.09...
  • Page 223 The DI engine ECU receives feedback signal of change in amount of air being passed through the HFM sensor according to the opening amount of the EGR valve. ENGINE EXHAUST SYSTEM RODIUS 2004.09...
  • Page 224 Therefore, disregarding the modulator for the EGR valve in DI engine, one must keep in mind that the other modulator is used to control the booster pressure valve in turbo charger. ENGINE EXHAUST SYSTEM RODIUS 2004.09...
  • Page 225 05-5 1913-01 1. COMPONENTS LOCATOR OF EXHAUST SYSTEM Muffler Exhaust Manifold EGR Valve Catalytic Converter Vacuum Modulator Turbo Charger EGR Pipe (DOC) ENGINE EXHAUST SYSTEM RODIUS 2004.09...
  • Page 226 05-6 1913-01 2. EXHAUST GAS FLOWS ENGINE EXHAUST SYSTEM RODIUS 2004.09...
  • Page 227 When operating in dusty, sandy and salty areas In hilly or moutainous terrain When doing frequent trailer towing ▶Oil Pressure Switch Operating temperature: -40 ~ 140°C Operating pressure: 0.3 ~ 0.55 bar Permissible pressure: 10 bar ENGINE LUBRICATION SYSTEM RODIUS 2004.09...
  • Page 228 06-4 1533-01 2. LUBRICATION SYSTEM LAYOUT Cylinder Head Oil Dipstick Oil Separator Oil Filter Cover Oil Pressure Switch Oil Pump Oil Pan Oil Cooler ENGINE LUBRICATION SYSTEM RODIUS 2004.09...
  • Page 229 Main oil gallery: φ 16 Hole to cylinder head: φ 9 Main bearing hole: φ 7 Chain and injection pump: φ Return hole: φ 14 Chain nozzle: φ 1 HP pump bearing: φ 6 Cylinder Block ENGINE LUBRICATION SYSTEM RODIUS 2004.09...
  • Page 230 3. LUBRICATION DIAGRAM Opening pressure of by-pass valve in oil filter: 3 ± 0.4 bar To prevent instant oil shortage after stopping the engine, the return check valve is installed in oil supply line of cylinder head ENGINE LUBRICATION SYSTEM RODIUS 2004.09...
  • Page 231 07-3 2112-01 9210-05 ENGINE COOLING SYSTEM 1. ENGINE COOLING SPECIFICATIONS ENGINE COOLING SYSTEM RODIUS 2004.09...
  • Page 232 07-4 2112-01 1. COMPONENTS ENGINE COOLING Coolant Reservoir Coolant Temperature Sensor Radiator Water Pump Cooling Fan ENGINE COOLING SYSTEM RODIUS 2004.09...
  • Page 233 Cylinder block side Block #5 → Oil cooler → Heater → Heater water pump inlet pipe → Water pump Cylinder head side Cylinder head → Coolant outlet port (intake #1) → Radiator → Water pump ENGINE COOLING SYSTEM RODIUS 2004.09...
  • Page 234 : It prevents cooling efficiency from decreasing due to coolant separation between cylinder #4 and #5. In OM 600 engine, the cooling fan is installed with water pump, however, in case of D27DT engine, it is connected to water pump with an additional pulley. ENGINE COOLING SYSTEM RODIUS 2004.09...
  • Page 235 08-3 1451-01 1461-01 ENGINE ELECTRIC SYSTEM 1.SPECIFICATIONS OF ENGINE ELECTRIC ENGINE ELECTRIC DEVICES RODIUS 2004.09...
  • Page 236 08-4 1451-01 1. SENSORS IN ENGINE COMPARTMENT Camshaft position Fuel pressure Booster pressure Oil pressure sensor sensor sensor switch Coolant temperature Crankshaft Fuel temperature Knock sensor sensor position sensor sensor ENGINE ELECTRIC DEVICES RODIUS 2004.09...
  • Page 237 08-5 1451-01 2. ELECTRIC DEVICES IN ENGINE COMPARTMENT Alternator Glow plug Capacity PTC equipped vehicle : 12V - 140A FFH equipped vehicle : 12V - 115A Air conditioner compressor Starter ENGINE ELECTRIC DEVICES RODIUS 2004.09...
  • Page 238 08-6 1451-01 3. CIRCUIT DIAGRAM OF PREHEATING SYSTEM ENGINE ELECTRIC DEVICES RODIUS 2004.09...
  • Page 239 08-7 1451-01 4. CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR ENGINE ELECTRIC DEVICES RODIUS 2004.09...
  • Page 240 09-3 1491-01 1491-01 EGINE CONTROL SYSTEM 1. ENGINE ECU AND OTHER COMPONENTS ECU/Barometric Camshaft Position Fuel Filter Accelerator Pedal Sensor Sensor (Water Sensor) Sensor HFM Sensor / Intake Air Preheating Relay Main Relay Temperature Sensor ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 241 09-4 1491-01 2. TOP VIEW Booster Pressure Sensor Fuel Pressure Sensor Injectors (5 EA) Glow Plugs (5) ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 242 09-5 1491-01 3. SIDE VIEW Coolant Temperature Knock sensors (2) Sensor Fuel Temperature Sensor Fuel Pressure Crankshaft Position Regulating Valve Sensor ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 243 (Water warning light, glow Accelerator sensor plug Vehicle speed sensor indicator light, engine warning Switch input signal light) (IG, brake, clutch, A/C signal, Preheater (auxiliary heater) A/C compressor) K - line CAN communication Self-diagnosis ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 244 Driving mode control If the vehicle runs normally, fuel injection volume will be calculated by accelerator pedal travel and engine rpm and the drive map will be used to match the drivers inputs with optimum engine power. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 245 If the pressure is lower than the demand, current is reduced so that the fuel sent to the high pressure pump is increased. If the pressure is higher than the demand, current is increased so that the fuel sent to the high pressure pump is reduced. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 246 To do this, special mapping is used to determine the injection timing advance as a function of the engine speed and of the water temperature. This requirement only concerns the starting phase, since once the engine has started the system must re-use the mapping and the corrections described previously. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 247 This correction is used to adapt the pilot injection timing as a function of the atmospheric pressure and therefore the altitude. During the starting phase, the pilot injection timing is determined as a function of the engine speed and of the coolant temperature. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 248 This strategy leads to a fuel correction which is added to the total fuel of each cylinder. The correction is determined before each injection as a function of the instantaneous engine speed. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 249 A mapping determines the minimum fuel which can control an injector as a function of the rail pressure. As soon as the main fuel falls below this value, the fuel demand changes to 0 because in any case the injector is not capable of injecting the quantity demand. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 250 The system compares the driver demand with this limit and chooses the smaller of the 2 values. The driver demand is then corrected according to the coolant temperature. This correction is added to the driver demand. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 251 A correction depending on the air temperature and the atmospheric pressure is made in order to increase the supercharge flow during cold starts. It is possible to alter the supercharge flow value by adding a flow offset with the aid of the diagnostic tool. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 252 The cylinder balancing strategy also allows the detection of an injector which has stuck closed. The difference in instantaneous speed between 2 successive injections then exceeds a predefined threshold. In this case, a fault is signaled by the system. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 253 The first MDP value is provided by the C2I. Each resetting then allows the closed loop of the MDP to be updated according to the deviation of the injector. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 254 The recovery modes associated with this fault consist of inhibition of the pilot injection and discharge through the injectors. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 255 The method consists in correcting the pulse that is applied to the injector with an offset that depends on the initial hydraulic map of the injector. So, the pulse should be corrected according to characteristics of each injector. ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 256 When ECU is replaced, C2I code of every injector should be input. If not, cannot accelerate the vehicle even when the accelerator pedal is depressed. C2I Number value (16 digits) ※ For coding of C2I, refer to “Diagnosis” section ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 257 1 ~ 2 mm/str, so precise control of the injector can be difficult if it gets old. So there needs MDP learning to control the very small volume precisely through learning according to getting older injectors. 1) Learning Conditions 2) Trouble Codes ENGINE CONTROL SYSTEM RODIUS 2004.09...
  • Page 259 SPECIAL SERVICE TOOLS 0000-00 SPECIAL SERVICE TOOLS GENERAL 1. COMMON ENGINE......... 2. IDI ENGINE..........3. DI ENGINE..........4. GASOLINE ENGINE.......
  • Page 261 SPECIAL SERVICE TOOLS 1. COMMON ENGINE MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 262 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 263 0000-00 2) Special Tools and Equipment Name and Part Number Application Y99220092B Compression pressure measuring adapter and gauge Y99220082B Supporting bar and lever Y99220162B Guide pin extractor Y99220112B Intake manifold guide pin SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 264 0000-00 Name and Part Number Application Cylinder head hanger Y99220082B Supporting bar and lever Y99220162B Guide pin extractor Y99220112B Intake manifold guide pin SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 265 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 266 0000-00 2. IDI ENGINE MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 267 0000-00 Name and Part Number Application Y99220152B HLA remover Y99220142B Stem seal installer SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 268 0-10 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 269 0-11 0000-00 Name and Part Number Application Y99220122B Piston protrusion measuring jig Y99220172B Piston insertion jig SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 270 0-12 0000-00 2. ENGINE INTAKE SPECIFICATIONS 1) Special Tools and Equipment Special Tools and Equipment Application Installation of intake manifold Y99220112B Intake manifold guide pin SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 271 0-13 0000-00 3. DI ENGINE MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 272 0-14 0000-00 3. ENGINE LUBRICATION SYSTEM 1) Special Tools and Equipment Name and Part Number Application 103 589 02 09 00 Engine filter cap SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 273 0-15 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 274 0-16 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 275 0-17 0000-00 4. ENGINE ELECTRICAL SYSTEM 1) Special Tools and Equipment Name and Part Number Application Glow plug remover Removal of glow plug SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 276 0-18 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 277 0-19 0000-00 4. GASOLINE ENGINE MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 278 ELECTRIC GENERAL 0000-00 ELECTRIC GENERAL ELECTRIC GENERAL 1. LOCATIONS OF UNITS AND SENSORS IN PASSENGER COMPARTMENT..2. SWITCHES, UNITS AND SENSORS IN ENGINE COMPARTMENT (EXCEPT ENGINE RELATED SENSORS AND UNITS)........... 3. SWITCHES IN PASSENGER COMPARTMENT........4. SYSTEM LAYOUT (BASED ON DVD SYSTEM EQUIPPED VEHICLE).....

  • Page 279: In Passenger Compartment

    UNITS SENSORS PASSENGER COMPARTMENT TV antenna Windshield Sensor cluster Air bag unit amplifier (ESP) (SDM) heated glass unit STICS ICM module Sun sensor Amplifier/Tuner/Navigation unit and PAS unit PAS unit DSP integrated amplifier Tuner Navigation unit ELECTRICAL SYSTEM RODIUS 2004.09...
  • Page 280 01-3 0000-00 AM/FM radio amplifier TV antenna Steering wheel angular Rain sensing unit and amplifier sensor Sun roof unit and motor EngineECU Auto light sensor Interior temperature TCU and TCCU and humidity sensor TCCU ELECTRICAL SYSTEM RODIUS 2004.09...

  • Page 281: Switches, Units And Sensors In Engine Compartment (Except Engine Related Sensors And Units)

    2. SWITCHES, UNITS AND SENSORS IN ENGINE COMPARTMENT (EXCEPT ENGINE RELATED SENSORS AND UNITS) FFH (Fuel Fired Heater) Horn Ambient temperature sensor (FFH) AQS/Ambient temperature sensor Receiver drier (Integrated type) - Air conditioner Ambient temperature sensor sensor ELECTRICAL SYSTEM RODIUS 2004.09...
  • Page 282 01-5 0000-00 Brake pressuresensor Fuse and relay box in engine compartment ABS (ESP) HECU (under the battery) PTC power supply relay (PTC system equipped vehicle) Theft deterrent horn (nder the washer fluid reservoir) Sub condenser ELECTRICAL SYSTEM RODIUS 2004.09...

  • Page 283: Switches In Passenger Compartment

    Power button Mode button Mute button SEEK button - Up Volume button - Up SEEK button - Down Volume button - Down 4WD switch and rear washer/wiper switch Outside rearview mirror adjusting and folding switch Window switches ELECTRICAL SYSTEM RODIUS 2004.09...
  • Page 284 Room lamp and sun roof switch (multi meter integrated type) Room lamp switch (coupled operation with door) Sun roof switch Front room lamp switch Multifunction switch and steering wheel angular sensor Passenger’s window switch ELECTRICAL SYSTEM RODIUS 2004.09...

  • Page 285: System Layout (Based On Dvd System Equipped Vehicle)

    Front speaker (RH) antenna Front tweeter Sub woofer speaker (RH) (amplifierintegrated type) Center speaker (RH) AV head unit Center DVD changer Center speaker speaker (LH) Front tweeter speaker (LH) Front speaker (LH) Amplifier integrated sub woofer ELECTRICAL SYSTEM RODIUS 2004.09...
  • Page 286 Rear tweeter speaker (RH) TV antenna amplifier (RH) Rear speaker (RH) Radio antenna amplifier Rearview camera Rear monitor Tuner/Amplifier/Navigation unit Rear speaker (LH) Rear tweeter speaker (LH) TV antenna amplifier (LH) Tuner DSP integrated amplifier Navigation unit ELECTRICAL SYSTEM RODIUS 2004.09...

  • Page 287: Wiring Harness Arrangement

    01-10 0000-00 5. WIRING HARNESS ARRANGEMENT ELECTRICAL SYSTEM RODIUS 2004.09...

  • Page 288: Electric Components Locator

    01-11 0000-00 6. ELECTRIC COMPONENTS LOCATOR ELECTRICAL SYSTEM RODIUS 2004.09...
  • Page 290 Especially, ICM box, an integrated circuit of relays, is mounted along with STICS behind the driver side instrument panel. Connector arrangement Back of the fuse and relay box (after removal) Fuses and relays FUSES RODIUS 2004.09...
  • Page 291 02-4 8410-05 1) Arrangement of Fuses and Relays 2) Descriptions of Fuses and Relays FUSES RODIUS 2004.09...
  • Page 292 8410-05 2. INTERIOR FUSE COMPARTMENT The interior fuse box is located in the lower area of driver side instrument panel. · · To check the fuses, open the driver side door and remove the fuse box cover. FUSES RODIUS 2004.09...
  • Page 293 Relays in the ICM box cannot be replaced respectively; so when the internal components (including relay) are defective , ICM box should be replaced as an assembly. RK STICS ICM box FUSES RODIUS 2004.09...
  • Page 294 The figure shows the internal arrangement of ICM box when the cover is removed and then disassembled. The relays cannot be disassembled and replaced respectively; so the ICM box should be replaced as an assembly when any internal components are defective. (1) Front view FUSES RODIUS 2004.09...
  • Page 295 02-8 8410-05 (2) Rear View FUSES RODIUS 2004.09...
  • Page 296 02-9 8410-05 4. WIRING HARNESS, CONNECTOR & GROUND LOCATION 1) W/H Engine Room FUSES RODIUS 2004.09...
  • Page 297 02-10 8410-05 2) W/H Main FUSES RODIUS 2004.09...
  • Page 298 02-11 8410-05 3) W/H Floor (LH) FUSES RODIUS 2004.09...
  • Page 299 02-12 8410-05 4) W/H Floor (RH) FUSES RODIUS 2004.09...
  • Page 300 02-13 8410-05 5) W/H Air-con (1) Front air-con FUSES RODIUS 2004.09...
  • Page 301 02-14 8410-05 (2) Rear air-con FUSES RODIUS 2004.09...
  • Page 302 02-15 8410-05 6) W/H Door (1) Front Door (2) Rear Door (3) Tail Gate Door FUSES RODIUS 2004.09...
  • Page 303 02-16 8410-05 7) W/H Roof FUSES RODIUS 2004.09...
  • Page 304 02-17 8410-05 8) W/H Seat Driver’s Passenger’s FUSES RODIUS 2004.09...
  • Page 305 If not indicated, time tolerance will be ± 10%. However, if less than 500 ms, time tolerance will be ± 50 ms. The time indicated in each function does not include chattering processing time from switch input changing point. STICS RODIUS 2004.09...
  • Page 306 03-4 8710-01 4) RK STICS of input signals STICS RODIUS 2004.09...
  • Page 307 Additional function of diagnosing through SCAN-I has been added into new STICS. The major difference in hardware-wise is that receives automatic door unlock signal from airbag module through Gsensor in RK STICS unit when the vehicle has collided over 15 km/h of vehicle speed. 1. COMPONENTS LOCATOR STICS RODIUS 2004.09...
  • Page 308 03-6 8710-01 2. DESCRIPTIONS Below table shows the major differences compared to the previous vehicle model before year 2004. For whole functions and details, refer to corresponding section. STICS RODIUS 2004.09...
  • Page 309 The wiper relay is turned on 0.3 seconds (T1) after turning “ON” the washer switch over 0.6 seconds (T2) with the ignition key “ON”, and it is turned on three times immediately after turning off the washer switch. STICS RODIUS 2004.09...
  • Page 310 If the washer operating signal is inputted while the wipers are operating in intermittent or AUTO mode, the system stores the previous intermittent interval and operates the washer coupled wiper. After then, the wiper operation returns back to intermittent or AUTO mode with the stored operating interval. STICS RODIUS 2004.09...
  • Page 311 LED and then receives it with photo diode and then sends the returned signal to STICS and the STICS controls the wipers directly. For more details, refer to rain sensing wiper section in this manual. STICS RODIUS 2004.09...
  • Page 312 “AUTO” position, and the wiper motor is in “Parked” position). However, the wiper motor can be operated only when the rain sensor detects the “Rain Detected” signal. * If the volume sensitivity is changed more than 2 stages within 2 seconds, the wiper motor runs only one cycle. STICS RODIUS 2004.09...
  • Page 313 When the parking terminal is fixed to IGN (HIGH), the wiper system outputs the operating signal of current sensitivity for 2 seconds, then continuously outputs the parking signal of current sensitivity * The wiper motor runs only when the rain sensor requires. STICS RODIUS 2004.09...
  • Page 314 The wiper relay (LO) is turned on and the wiper motor runs one cycle when the wiper sensitivity is changed to 3 from 4 during receiving the malfunction signal (2) from the rain sensor (while the ignition key is in “ON” position and the wiper switch is in “AUTO” position). STICS RODIUS 2004.09...
  • Page 315 Also, the wiper relay (LO) is turned on and the wiper motor runs one cycle when the wiper sensitivity is changed to 2 from 1 during receiving the ground fixed or IGN fixed signal from the rain sensor. STICS RODIUS 2004.09...
  • Page 316 The pause time is calculated by the vehicle speed and VOLUME value as shown in the table in next page. If the pause time is below 1.0 second, the wipers operate without pause. If the pause time is over 1.5 seconds, the wipers operate intermittently. STICS RODIUS 2004.09...
  • Page 317 Controls when the wiper motor parking is defective - The wiper relay continues to output when the parking terminal is fixed at the ground or while the wiper relay is “ON” (INT switch = ON or Washer switch = ON) (The output STICS stops RODIUS 2004.09...
  • Page 318 (T1) (while the ignition key is in ignition switch). Operating conditions for (*1) and (*2) (*1): Driver’s door is opened and driver’s door lock switch is turned to LOCK (*2): Passenger’s door is opened and passenger’s door lock switch is turned to LOCK STICS RODIUS 2004.09...
  • Page 319 All doors except tailgate and hood output “UNLOCK” for 5 seconds (T1) when the “LOCK” signal is inputted (while the ignition key is removed and a of door is opened). When the door is closed during unlock output for 5 seconds, the unlock output stops. STICS RODIUS 2004.09...
  • Page 320 The system outputs “UNLOCK” for 5 seconds when the driver’s and passenger’s door lock switch is locked (while the tail lamp is turned on and the driver’s door is opened). This function is not available when the ignition key is in “ON” position. STICS RODIUS 2004.09...
  • Page 321 The warning light blinks when a door is opened while the vehicle speed is over 10 km/h (V1) (while the warning light is turned off). The warning light goes off when closing the door under step 3. The warning light comes on when the vehicle speed is below 3 km/h (V2) under step 3. STICS RODIUS 2004.09...
  • Page 322 The chime buzzer stops and the seat belt warning light stays on for the specified duration (6 seconds) when fastening the seat belt during the warning operation. The seat belt warning light comes on and the chime buzzer sounds for 6 seconds again when unfastening the seat belt during fastening operation. STICS RODIUS 2004.09...
  • Page 323 The warning light comes on and the chime buzzer stops when the vehicle speed goes down below 7 km/h (V2) under step 4. This function is not available when the ignition key is turned to “OFF” position. STICS RODIUS 2004.09...
  • Page 324 When a door is opened during its extended period, the lamp stays on. If closed, operates as in step 2. The room lamp output stops immediately after receiving the lock signal from driver’s door and passenger’s door lock switch while the driver’s door and passenger’s door are closed. STICS RODIUS 2004.09...
  • Page 325 “ON” position during the extended period. The room lamp output stops immediately after receiving the lock signal from the rear door lock switch or the remote control key while the rear door is closed. STICS RODIUS 2004.09...
  • Page 326 The ignition key hole illumination stays on for 10 seconds when closing the door after step 1. The output stops when the ignition key is turned to “ON” position. The output stops when receiving the lock signal from the remote control key (under armed mode). STICS RODIUS 2004.09...
  • Page 327 Tail lamp relay is turned on when inserting the ignition key into ignition switch again after step 2 operation. The tail lamp relay is turned off (auto cut) when opening and closing the driver’s door while the ignition key is removed and the tail lamp is turned on. STICS RODIUS 2004.09...
  • Page 328 This vehicle has the windshield heated glass and the tailgate and outside rearview mirror heated glass. The heater relay in the ICM box controls the tailgate and outside rearview mirror heated glass and its fuse (15A) is located in the engine compartment fuse box. STICS RODIUS 2004.09...
  • Page 329 “LOCK” signal within 0.5 seconds (T3) after closing the driver’s or passenger’s door. However, this operation is regardless of the ignition key positions. This function prevents the door from locking by shock when slamming a door while the ignition key is inserted into the key switch hole. STICS RODIUS 2004.09...
  • Page 330 The door lock system outputs “UNLOCK” for 0.5 seconds (T2) when pressing “UNLOCK” button on the central door lock switch. The “LOCK” or “UNLOCK” inputs from the central door lock switch in armed mode are ignored. STICS RODIUS 2004.09...
  • Page 331 “UNLOCK” signa again within 30 seconds (T1) after receiving the first “UNLOCK” signal (second unlock step). The “second unlock step” is canceled when receiving “LOCK” signal within 30 seconds (T1) after receiving the first “UNLOCK” signal. STICS RODIUS 2004.09...
  • Page 332 “Lock” output while the vehicle speed stays over 50 km/h under lock condition). However, when the ignition key is turned to “OFF” position, the lock output conditions will be cancelled. The “FAIL” condition of the door will be erased when the ignition key is turned to “OFF” position. STICS RODIUS 2004.09...
  • Page 333 Even though the “LOCK/UNLOCK” output is requested, the door lock system cannot output “LOCK/UNLOCK” when all door lock switches are locked/unlocked. Also, even though the “UNLOCK” output for the driver’s door is requested, the door lock system cannot output “UNLOCK” when the driver’s door is unlocked. STICS RODIUS 2004.09...
  • Page 334 90 seconds (T2) just for once when opening the door during its extended operation period of 90 seconds (T1). The power window relay is turned “OFF” when closing the door during its extended operation period of 90 seconds (T2). STICS RODIUS 2004.09...
  • Page 335 03-33 8710-01 13) REKES (Remote Keyless Entry System) (1) Transmitter PANIC function is added on the previous version of REKES. STICS RODIUS 2004.09...
  • Page 336 - The system outputs the function code when the CUSTOM and ID code are correct and the Rolling code is within operating range while the ignition key is removed and the coding terminal is turned off (grounded). - Available function code: LOCK / UNLOCK / PANIC STICS RODIUS 2004.09...
  • Page 337 (RELOCK operation). Also, at this moment, the system outputs the theft deterrent horn and hazard warning flasher. The armed mode will not be activated except above conditions. Ex) The armed mode will not be activated when the door is locked by the ignition key. STICS RODIUS 2004.09...
  • Page 338 STOP, PANIC, CHECK) during warning operation. Cancels warning after 27 seconds (remaining period) while the ignition key is turned to “ position. ▶Operation when warning is cancelled The theft deterrent horn and hazard warning flasher outputs are “OFF”. STICS RODIUS 2004.09...
  • Page 339 Armed Ready / Armed / Warning Completion / Relock Ready mode (maintaining the theft deterrent mode). This function operates only in armed mode. The system sends the current vehicle conditions (LOCK, engine running) when the PANIC warning is turned off by the remote control key. STICS RODIUS 2004.09...
  • Page 340 03-38 8710-01 16) Auto Light Function The lights automatically come on and off according to the ambient brightness when the multifunction light switch is in “AUTO” position while the ignition key is in “ON” position. STICS RODIUS 2004.09...
  • Page 341 The meter cluster is located at the center of the dash panel, and the indicator display is located in front of driver’s seat. Coolant Fuel level Speedometer temperature RPM gage gauge gauge Meter cluster Warning lamps and indicators CLUSTER RODIUS 2004.09...
  • Page 342 18. Air bag warning light 8. 4WD LOW indicator 19. Water separator warning light 9. Engine check warning light 20. ABS warning light 10. Brake warning light 21. EBD warning light 11. Battery charge warning light 22. ESP warning light CLUSTER RODIUS 2004.09...
  • Page 343 “4WD LOW” and “4WD HIGH”, the parking brake warning this indicator blinks until the shifting light comes on and operation is completed. After warning buzzer sounds. completion of mode change, the indicator goes out. CLUSTER RODIUS 2004.09...
  • Page 344 This warning light comes on seat warmer operates for 6 minutes when the ignition switch is just for once. turned to ON and should go out if the system is normal. CLUSTER RODIUS 2004.09...
  • Page 345 The vehicle equipped with ABS performs self-diagnosis on the system when the engine is started and drives off. During the diagnosis, brake pedal vibration and noise may be apparent when the driving motors discharges the hydraulic pressure from the internal hydraulic device. This means the ABS is properly functioning. CLUSTER RODIUS 2004.09...
  • Page 346 If the tachometer pointer vibrates, stands at a certain range or sounds abnormal noise, there could be defectives in tachometer. If there is a difference between actual engine speed (rpm) and reading from tachometer, connect a scanner and then compare the value on tachometer with the reading from scanner. CLUSTER RODIUS 2004.09...
  • Page 347 2. Check if the speedometer pointer is shaking and the abnormal noise sounds. 3. Eliminate the hysteresis by tapping the speedometer. The allowable tolerance increases when the tires are worn or the tire pressure is out of specified range. CLUSTER RODIUS 2004.09...
  • Page 348 ▶Tolerance and resistance value by indicating angle This table shows the tolerance and resistance value changes by fuel level in normal conditions. Therefore, the differences that can be occurred by the road conditions and fuel fluctuations are ignored. CLUSTER RODIUS 2004.09...
  • Page 349 When the resistance value by coolant temperature is within the specified range, check thermostat, water pump, radiator related coolant circuit for normal operation. Also, check the wiring harnesses and connectors for proper connection. CLUSTER RODIUS 2004.09...
  • Page 350 Trip odometer “TRIP A” and “TRIP B” will be reset to 0. (However, only the corresponding driving range will be set to 0.) * Press shortly (between 0.1 ~ 1 sec.) The mode changes in order as shown in the figure. CLUSTER RODIUS 2004.09...
  • Page 351 04-13 8010-01 5. CIRCUIT DIAGRAM OF INDICATOR DISPLAY CLUSTER RODIUS 2004.09...
  • Page 352 LAMP 1. COMPONENTS OF EXTERIOR LAMPS Side turn signal lamp Bulb Connector Lamp cover Fog lamp assembly Lamp cover Headlamp assembly Bulb High mounted stop lamp License Tail lamp Rear tail lamp assembly plate lamp (back-up lamp) LAMP RODIUS 2004.09...
  • Page 353 05-4 8310-01 2. COMPONENTS OF INTERIOR LAMPS Door courtesy lamp Luggage room lamp Glove box lamp assembly Interior room lamp assembly Front room lamp assembly Center console lamp assembly LAMP RODIUS 2004.09...
  • Page 355 05-6 8310-01 1. LOCATIONS OF EXTERIOR LAMPS 1) Front Lamps Side turn signal lamp one at each side (12V - 5W) LAMP RODIUS 2004.09...
  • Page 356 05-7 8310-01 2) Rear Lamps LAMP RODIUS 2004.09...
  • Page 357 05-8 8310-01 2. LOCATIONS OF INTERIOR LAMPS 1. Front room lamp : one at both sides (12V - 5W) Front room lamp switch (coupled operation with door) Rear room lamp switch (coupled operation with door) LAMP RODIUS 2004.09...
  • Page 358 05-9 8310-01 LAMP RODIUS 2004.09...
  • Page 359 If not available to use the beam setting device, adjust the headlamp aiming with a screen. Headlamp aiming requirements: - parking on a flat surface - specified tire pressure - one passenger (driver, 65 kg), - spare tire and OVM tools loaded (unlade all other loads) LAMP RODIUS 2004.09...
  • Page 360 When using a beam setting device Align the vehicle and beam setting device according to the operating instructions provided by the manufacturer. Adjust the headlamp aiming by rotating the direction control levers (Up, Down, Left, Right) in turn with a screwdriver. LAMP RODIUS 2004.09...
  • Page 361 At this moment, the focus of the headlamp should aim the “A” point. If the focus deviates the “A” point, adjust the headlamp aiming by rotating control levers (Up, Down, Left, Right) in turn with a screwdriver. LAMP RODIUS 2004.09...
  • Page 362 05-13 8310-01 (2) Fog Lamp Aiming Adjustment Fog lamp Down Fog lamp LAMP RODIUS 2004.09...
  • Page 363 05-14 8310-01 4. INTERIOR LAMP OPERATION 1) Door Coupled Room Lamp Switch Operation LAMP RODIUS 2004.09...
  • Page 364 Audio power button Mode button Mute button SEEK button - Up Volume button - Up SEEK button - Down Volume button - Down 4WD switch and rear Outside rearview mirror Window switch washer/wiper switch control and folding switch SWITCH RODIUS 2004.09...
  • Page 365 Front room lamp Front room lamp operation operation Multi-meter Center Switch Driver’s seat warmer switch Rear fog lamp switch Front fog lamp switch Hazard warning flasher switch Defogger switch switch Passenger’s seat warmer switch Multifunction switch Window switch SWITCH RODIUS 2004.09...
  • Page 366 07-3 7810-01 7810-01 WIPER ＆ WASHER 1. SPECIFICATIONS OF WIPER SYSTEM WIPER RODIUS 2004.09...
  • Page 367 Washer motor and washer fluid reservoir Rear wiper and washer assembly Washer nozzle and washer hose Wiper blade Wiper blade Wiper blade Wiper motor and Washer motor and assembly assembly assembly linkage assembly washer fluid reservoir WIPER RODIUS 2004.09...
  • Page 368 07-5 7810-01 2. COMPONENTS LOCATOR OF FRONT WIPER ASSEMBLY Wiper blade Wiper linkage Wiper motor WIPER RODIUS 2004.09...
  • Page 369 07-6 7810-01 3. COMPONENTS LOCATOR OF REAR WIPER ASSEMBLY Wiper blade assembly Rear wiper motor Rear wiper assembly 4. CIRCUIT DIAGRAM OF WIPER & WASHER WIPER RODIUS 2004.09...
  • Page 370 STICS drives the wiper directly. The wiper related relays are At this moment, STICS determines installed in ICM box. the wiper operation mode (washer, MIST, AUTO), then sends the information to the rain sensor. Relay6 (Wiper High) RAIN SENSOR UNIT RODIUS 2004.09...
  • Page 371 Housing and receiver lens Receiver lens The receiver lens guides the reflected infrared rays from windshield to photodiode. Housing and PCB RAIN SENSOR UNIT RODIUS 2004.09...
  • Page 372 08-5 8610-11 3. OPERATION MODE OF RAIN SENSING WIPER SYSTEM RAIN SENSOR UNIT RODIUS 2004.09...
  • Page 373 When the variable resistance knob on the multifunction wiper switch is turned by each 1 stage from low sensitivity (Smark) to high sensitivity (F mark), the wiper operates one cycle. And, the wiper also operates during raining up to 5 minutes after rain stops. RAIN SENSOR UNIT RODIUS 2004.09...
  • Page 374 ▶Poor sensor Rotate the variable resistance knob toward “SLOW” by 2 more steps. At this moment, check if the wiper operates one cycle. The wiper operates when the sensor is defective. RAIN SENSOR UNIT RODIUS 2004.09...
  • Page 375 08-8 8610-11 5. DIAGNOSIS PROCEDURES RAIN SENSOR UNIT RODIUS 2004.09...
  • Page 376 No.2 terminal sends the wiper and washer operation information such as - washer operation mode - MIST mode, or - AUTO wiper position to the rain sensor to recognize whether it is actual rain or it is in rain sensing wiper operation mode. RAIN SENSOR UNIT RODIUS 2004.09...
  • Page 377 The number of displaying bars is decreased and the alarm interval becomes faster as the obstacle approaches. This supplementary system is to secure the safety distance for parking. Parking Aid Unit Detecting type: Super sonic wave Detecting distance: 25 ~ 120 cm (distance between sensor and obstacle) RODIUS 2004.09...
  • Page 378 Min.100° at 50 ± 5 cm -Vertical: Min. 20° at 110 ± 5 cm Min. 60° at 50 ± 5 cm - Type: Piezo ceramic element - Frequency: 40 KHz ± 2 KHz - Detecting range :13.5 V RODIUS 2004.09...
  • Page 379 The audio and video mode in rear A/V system are not changed. ▷ When selecting R position while A/V system is not in use: Both monitors are automatically turned on to display rearview. Both monitors are automatically turned off when shifting out from “R” position. RODIUS 2004.09...
  • Page 380 PAS unit. sensors to multimeter and buzzer. (installed tuner/amplifier bracket) Gear selector lever (R position) Applies power to parking aid system. RODIUS 2004.09...
  • Page 381 Center sensor Left sensor Right sensor This unit controls the parking aid system. One of 3 LEDs comes on when the corresponding parking sensor Tuner defective and shows below message on Amplifier with multi-meter. built-in DSP Navigation unit RODIUS 2004.09...
  • Page 382 Sensor failure conditions (conditions for warning beep due to failure) Open in sending circuit Back sonar (center) Open in receiving circuit Open in power circuit (+, -) Back sonar (RH) Back sonar (LH) RODIUS 2004.09...
  • Page 383 If the system is in abnormal operating conditions, a beep sounds for 3 seconds when the gear selector lever is moved into “R” position with the ignition key “ON” or engine running. However, it is also occurred when the obstacle is within 50 cm from the rear bumper. RODIUS 2004.09...
  • Page 384 When the sensing portion is covered by rain, water drops, snow or mud. When receiving other ultrasonic signals (metal sound or air braking noises from heavy commercial vehicles). When a high-power radio is turned on. When some accessories are attached in detecting ranges RODIUS 2004.09...
  • Page 385 09-11 0000-00 4. PARKING AID SYSTEM CONTROL 1) Parking Aid Unit 2) Parking Aid Sensor RODIUS 2004.09...
  • Page 386 The real distance is different from what you see in monitor because the camera uses wide-angle lens. Note that the display does not show everything in the rear area. Keep the camera lens clean with a lens cleaner. RODIUS 2004.09...
  • Page 387 The video mode in front A/V system is changed to rearview monitoring mode. However, · the audio mode stays on. The video mode in front A/V system resumes when shifting out from “R” position. · The audio and video mode in rear A/V system are not changed. · RODIUS 2004.09...
  • Page 388 The AV unit receives the power from battery and if it receives the reverse signal, supplies the power to rearview camera. When the rearview camera operates, it transmits color video signal to the A/V unit then the rearview is displayed on the monitor. RODIUS 2004.09...
  • Page 389 09-15 0000-00 7. CIRCUIT DIAGRAM RODIUS 2004.09...
  • Page 390 DVD head unit and can play audio CD, video CD, MP3 CD and DVD CD. Followings are AV systems and will be described based on the vehicle equipped with DVD system. 2. AV SYSTEM BY VEHICLE MODEL ▶ 1-DIN head unit and 2-DIN head unit equipped with CD player RODIUS 2004.09...
  • Page 391 10-4 8930-01 ▶ DVD head unit + Navigation + DVD changer RODIUS 2004.09...
  • Page 392 10-5 8930-01 3. SPECIFICATIONS OF AV HEAD UNIT RODIUS 2004.09...
  • Page 393 10-6 8930-01 1. AVSYSTEM LAYOUT (BASED ON DVD EQUIPPED SYSTEM) Subwoofer with built-in amplifier RODIUS 2004.09...
  • Page 394 10-7 8930-01 DVD changer RODIUS 2004.09...
  • Page 395 10-8 8930-01 2. DVD SYSTEM SIGNALS AND DATA PROCESSING RODIUS 2004.09...
  • Page 396 10-9 8930-01 RODIUS 2004.09...
  • Page 397 TCU by cylindrical 13-pin connector. * DCAG 5-speed automatic transmission offers the following advantages: 1. Improved shifting quality 2. More gears 3. Extended working life and reliability 4. Reduced fuel consumption DC 5-SPEED RODIUS 2004.09...
  • Page 398 01-4 3650-01 2. STRUCTURE ※ Basic structure of DC 5-speed automatic transmission DC 5-SPEED RODIUS 2004.09...
  • Page 399 Rev. 2nd gear: 1.926 2nd gear: 2.185 Axle ratio: 3.31 3rd gear: 1.405 4th gear: 1.000 5th gear: 0.831 2. WINTER Mode: Standard Mode 3. Allowable shifting point: Upshift Downshift Lockup (sleeping) Unlock (open) FAST OFF Dynamic shift range DC 5-SPEED RODIUS 2004.09...
  • Page 400 4 → 3 shift is completed by kick- down signal after completion of 4 → shift. · When promptly operating the accelerator pedal, the 4 → 3 shift is done in 4-LOW mode shaded arae. DC 5-SPEED RODIUS 2004.09...
  • Page 401 01-7 3650-01 4. SPECIFICATIONS DC 5-SPEED RODIUS 2004.09...
  • Page 402 01-8 3650-01 DC 5-SPEED RODIUS 2004.09...
  • Page 403 01-9 3650-01 1) Friction Disc 2) Tightening Torque DC 5-SPEED RODIUS 2004.09...
  • Page 404 01-10 3650-01 1. COMPONENTS OF AUTO TRANSMISSION (DC 5-SPEED A/T) DC 5-SPEED RODIUS 2004.09...
  • Page 405 01-11 3650-01 2. POWER FLOW ▶ Sectional View ▶ Shifting elements 1) Selector program switch: “S” mode 2) Selector program switch: “W” mode 3) Overrun DC 5-SPEED RODIUS 2004.09...
  • Page 406 Rear sun gear: Locked by F2 and B2, Planetary gear carrier: Clockwise rotation with reduced speed Center ring gear: Clockwise rotation Center sun gear: Locked by B2, Rotation with reduced speed Output shaft: Clockwise rotation 3) Overrun DC 5-SPEED RODIUS 2004.09...
  • Page 407 Rear sun gear: Locked by F2 and B2, Planetary gear carrier: Rotation with reduced speed Center ring gear: Clockwise rotation Sun gear: Locked by B2, Planetary gear carrier: Rotation with reduced speed Output shaft: Clockwise rotation 3) Overrun DC 5-SPEED RODIUS 2004.09...
  • Page 408 Input shaft: Clockwise rotation Front ring gear: Clockwise rotation Center ring gear: Clockwise rotation by clutch 2 activation (direct connection) Center sun gear: Locked by B2, Planetary gear carrier: Clockwise rotation with reduced speed Output shaft: Clockwise rotation DC 5-SPEED RODIUS 2004.09...
  • Page 409 Rear sun gear: Rotation by ring gear and planetary gear carrier (direct connection) Center ring gear: Clockwise rotation by C3 activation Planetary gear carrier: Clockwise rotation by center sun gear and ring gear (direct connection) Output shaft: Clockwise rotation DC 5-SPEED RODIUS 2004.09...
  • Page 410 Rear sun gear: Clockwise rotation because rear planetary gear carrier rotates faster than rear ring gear (increased speed) Center sun gear: Clockwise rotation with increased speed by C3 activation Center planetary gear carrier: Clockwise rotation (increased speed) Output shaft: Clockwise rotation (increased speed) 3) Overrun DC 5-SPEED RODIUS 2004.09...
  • Page 411 * Rear planetary gear carrier: Locked by B3 * Rear sun gear and center sun gear: Counterclockwise rotation (increased speed) * Center ring gear: Locked by B3 * Center planetary gear carrier: Counterclockwise rotation (reduced speed) * Output shaft: Counterclockwise rotation 3) Overrun DC 5-SPEED RODIUS 2004.09...
  • Page 412 * Rear planetary gear carrier and center ring gear: Locked by brake B3 * Rear sun gear and center sun gear: Counterclockwise rotation (increased speed) * Center planetary gear carrier: Counterclockwise rotation (reduced speed) * Output shaft: Counterclockwise rotation DC 5-SPEED RODIUS 2004.09...
  • Page 413 02-3 3170-01 3170-01 1. SPECIFICATIONS 1) General Specifications 2) Tightening Torque RODIUS 2004.09...
  • Page 414 TSM54/52 transmission uses linkage type shift elements directly connected to the transmission. It prevent the transmission from shifting to the reverse gear from 5th gear when shifting to reverse gear. It also prevents the break and wear. RODIUS 2004.09...
  • Page 415 The clutch release system is available to use CSC (Concentric Slave Cylinder) or Fork type according to the vehicle model. New Rexton uses the fork type clutch release system. The semi-remote control type gear shift mechanism is used to prevent incorrect shifting. RODIUS 2004.09...
  • Page 416 03-3 3010-01 3010-01 CLUTCH 1. CLUTCH SPECIFICATIONS 2. TIGHTENING TORQUE CLUTCH RODIUS 2004.09...
  • Page 417 This system provides higher efficiency than conventional clutch system, and its durability is superior. Adaptor (mounted on transmission case) Concentric slave cylinder pipe (mounted inside of transmission) Concentric slave cylinder (mounted inside of transmission) Concentric slave cylinder pipe Adaptor Clutch assembly Concentric slave cylinder CLUTCH RODIUS 2004.09...
  • Page 418 Identify the SAT clutch with adjusting equipment around the clutch cover. Adapt the zig set(4 pieces) between the clutch cover and diaphram spring around (Refer to the picture). Adjusting equipment Diaphram Cover Zig for clutch removal and installation CLUTCH RODIUS 2004.09...
  • Page 419 8. Pipe 13. Switch 3. Clutch cover 9. Clutch fluid chamber 14. Bracket 4. Clutch disk 10. Clutch hydraulic line 15. Clutch pedal 5. Adaptor 11. Clutch pin (B) 16. Clutch pedal pad 6. Clutch master cylinder CLUTCH RODIUS 2004.09...
  • Page 420 04-3 4120-01 4120-01 AXLE 1. FRONT AXLE SPECIFICATION 2. REAR AXLE SPECIFICATION AXLE SYSTEM RODIUS 2004.09...
  • Page 421 05-3 3240-01 3240-01 TOD (TORQUE ON DEMAND) 1. SPECIFICATIONS RODIUS 2004.09...
  • Page 422 05-4 3240-01 1. TOD SYSTEM LAYOUT Sub frame Front propeller shaft Exaust pipe Transfer case (TOD) Rear propeller shaft RODIUS 2004.09...
  • Page 423 TOD control unit receives the wheel speed signals from the speed sensors in propeller shaft of transfer case and engine output information from the engine control unit. TOD control unit changes the pressure force of the electromagnetic clutch based on the analyzed data. RODIUS 2004.09...
  • Page 424 4WD mode. Distribution ratio: 44 % for front wheels and 56 % for rear wheels. RODIUS 2004.09...
  • Page 425 TOD control unit controls electromagnetic clutch to transmit driving force to front wheels. At this time, ball slant cam is moved to compress multi-disc located in clutch disc to transmit driving force to front wheels. RODIUS 2004.09...
  • Page 426 EMC consists of coil and housing. TOD control unit controls EMC by controlling duty cycle according to the road and driving conditions. These controls use the continuity time and amount of electric current to determine the torque to be transmitted to front wheels. RODIUS 2004.09...
  • Page 427 05-9 3240-01 3) Signal Flow RODIUS 2004.09...
  • Page 428 05-10 3240-01 4) Power Flow (1) 4H Mode (4WD Drive - High Speed) RODIUS 2004.09...
  • Page 429 05-11 3240-01 (2) 4H Mode (4WD Drive - Low Speed) RODIUS 2004.09...
  • Page 430 05-12 3240-01 3. OPERATION ▶ System Layout RODIUS 2004.09...
  • Page 431 1:1 to 2.48:1 by planetary gear set. ▶ Releasing the 4L Mode When selecting 4H mode, 4L drive mode is released and 4H mode is resumed. · “4H” switch: Self-return type · “4L” switch: Push lock type RODIUS 2004.09...
  • Page 432 05-14 3240-01 4. CIRCUIT DIAGRAM RODIUS 2004.09...
  • Page 433 The rubber bushing that covers the intermediate bearing keeps the balance of rear propeller shaft and absorbs its vibration. 2. SPECIFICATION PROPELLER SHAFT RODIUS 2004.09...
  • Page 434 07-3 4110-01 4410-10 SUSPENSION SYSTEM 1. FRONT SUSPENSION SPECIFICATION 2. REAR SUSPENSION SPECIFICATION SUSPENSION SYSTEM RODIUS 2004.09...
  • Page 435 07-4 4110-01 3. STRUCTURE OF SHOCK ABSORBER AND COIL SPRING 1) front coil spring ▶ Specification SUSPENSION SYSTEM RODIUS 2004.09...
  • Page 436 07-5 4110-01 2) front shock absorber assembly ▶ Specification SUSPENSION SYSTEM RODIUS 2004.09...
  • Page 437 07-6 4110-01 3) rear shock absorber Keep the suitable distance when compressed and expanded. · · Minimum length is 10 mm longer than the minimum length under compression. ▶ Specification Marking Point SUSPENSION SYSTEM RODIUS 2004.09...
  • Page 438 07-7 4110-01 4) rear coil spring · Steel for high tensional spring is adapted. Maintain more than 20 mm of freeplay when compressed. · Spring seat applied. · ▶ Specification SUSPENSION SYSTEM RODIUS 2004.09...
  • Page 439 08-3 4830-01 4841-01 BRAKE SYSTEM 1.SPECIFICATION BRAKS SYSTEM RODIUS 2004.09...
  • Page 440 08-4 4830-01 1. COMPONENTS OF BRAKE SYSTEM BRAKS SYSTEM RODIUS 2004.09...
  • Page 441 08-5 4830-01 BRAKS SYSTEM RODIUS 2004.09...
  • Page 442 This hydraulic pressure pushes the brake calipers, accordingly the caliper pads are contacted to brake disc to generate the braking force. 3) Brake Pedal Brake pedal uses the leverage effect to apply bigger force to the brake master cylinder. BRAKS SYSTEM RODIUS 2004.09...
  • Page 443 And then the air valve (6) opens and air reaction of master cylinder (10) and the flows into the chamber (B) through filter. diaphragm return spring (8). Then, the power piston (5) pushes the master cylinder push rod (7) to assist the brake operation. BRAKS SYSTEM RODIUS 2004.09...
  • Page 444 Vehicle with ESP Master cylinder Brake fluid reservoir tank Do not disassemble the brake oil pressure sensors These can not be reinstalled of · disassembled. After reinstall the reserver tank perform a air bleeding of brake system · BRAKS SYSTEM RODIUS 2004.09...
  • Page 445 1. SPECCIFICATIONS OF ESP SYSTEM 1) Specifications Of Pressure Sensor 2) Specifications Of Sensor Cluster sensor cluster: yaw rate sensor + lateral acceleration sensor + Longitudinal acceleration sensor 3) Specifications Of Wheel Speed Sensor 4) Specifications Of Steering Wheel Angle Sensor RODIUS 2004.09...
  • Page 446 Engine conrol unit) ESP Warning lamp 4. Sensor cluster: (Yaw 6. ESP off switch 5. Steering wheel angle rate + lateral sensor + (Electronic Stability sensor longitudinal sensor) Program Switch) 2WD vehicle has the longitudinal sensor in the HECU. RODIUS 2004.09...
  • Page 447 09-5 4892-01 2. INPUT AND OUTPUT DIAGRAM RODIUS 2004.09...
  • Page 448 As the centrifugal force increases, the tires can easily lose the traction and the vehicle tends to slip outward when the curve angle gets bigger and the speed increases. RODIUS 2004.09...
  • Page 449 ESP system applies the brake at the front outer wheel to compensate the yaw moment value. In this way, the vehicle does not lose its driving direction and the driver can steer the vehicle as he or she intends. RODIUS 2004.09...
  • Page 450 ABS. The order may be changed depending on the vehicle driving situations and driving conditions. As the single-track vehicle model used for the calculations is only valid for a vehicle moving forward, ESP intervention never takes place during backup. RODIUS 2004.09...
  • Page 451 (or not pressed) during cornering and when the ABS is operating or when just the conventional brake is operating during braking. It also includes the vehicle conditions when the TCS that is included in the ESP system is operating. RODIUS 2004.09...
  • Page 452 When the system is designed to apply high braking force when brake pedal is depressed softly by an elderly or physically weak driver, the vehicle will make abrupt stopping under normal braking situation due to high braking pressure at each wheels. RODIUS 2004.09...
  • Page 453 If the drive depress the brake pedal slowly, the pressure change is not high. In this case, only the conventional brake system with booster is activated. RODIUS 2004.09...
  • Page 454 09-12 4892-01 5) Comparison with ABS System RODIUS 2004.09...
  • Page 455 09-13 4892-01 6) Hydraulic Circuit Diagram RODIUS 2004.09...
  • Page 456 ESP operation and this will make the driver feel noise and vibration due to sudden brake application. Also, the ESP system controls the engine output. So, the driver may notice the engine output decrease even when the accelerator pedal is being applied. RODIUS 2004.09...
  • Page 457 In this position, the separation valve and the inlet valve are open (normal open), the electrically operated shuttle valve and the outlet valve are closed. When the brake is applied under these conditions, the brake fluid will be sent to each wheel via the separation valve and inlet valve. RODIUS 2004.09...
  • Page 458 The pressure decreases just before the wheel speed drops and the wheels. The inlet valve closes and the outlet valve opens as in the ABS HECU and the oil is gathered at the low pressure chamber while no additional oil is being supplied. Then the pump operates to allow fast oil drainage. RODIUS 2004.09...
  • Page 459 By closing the valves, the hydraulic pressure at the wheels will not be lost or supplied any more. During ESP operation, the separation valve closes and only the shuttle valve at the pump opens. RODIUS 2004.09...
  • Page 460 The shuttle valve and inlet valve will be open and the separation valve and outlet valve will be closed. Then, the pump is operated. When ESP operates while the ABS is operating, the pressure will be increased continuously until just before the corresponding wheel gets locked. RODIUS 2004.09...
  • Page 461 Then, the pressure in the pump increases until just before the corresponding wheel gets locked. The motor still keeps rotating and the outlet valve and the separation valve are will stay closed. When the wheel starts to lock, the HBA function cancels and switches to ABS operation. RODIUS 2004.09...
  • Page 462 09-20 4892-01 4. ELECTRICAL CIRCUIT DIAGRAM ▶ Wheel Speed Sensor, Stop Lamp, Diagnosis, Warnung Lamp (ABS/ESP) RODIUS 2004.09...
  • Page 463 09-21 4892-01 ▶ Brake Pressure Sensor, ESP Sensor, Sensor Cluster, ESP OFF Switch RODIUS 2004.09...
  • Page 464 The skid mark of an ABS vehicle does not however leave any hint of the speed of the vehicle in the case of an accident, as it can only be clearly drawn at the start of braking. RODIUS 2004.09...
  • Page 465 In the case of a locking wheel, the static friction turns into lower sliding friction, with the result that the stopping distance is increased. This loss of friction is termed “slip” in specialist literature. RODIUS 2004.09...
  • Page 466 ABS cannot be steered. So what use then is the shorter stopping distance if the vehicle has already hit the car in front, because you did not have a chance to steer round the obstacle? RODIUS 2004.09...
  • Page 467 In this relationship: as long as the acting forces and the resulting force remain within the circle, the vehicle is stable to drive. If a force exceeds the circle, the vehicle leaves the road. RODIUS 2004.09...
  • Page 468 Applications of the ABS control unit The signals produced by the wheel sensors are evaluated in the electronic control unit. From the information received, the control unit must first compute the following variables: Wheel speed Reference speed Deceleration Slip RODIUS 2004.09...
  • Page 469 ▶ Selector low control This control is used for regulating the brake pressure for rear axle during ABS operation. This control uses lower adhesion coefficient to prevent the rear wheels from locking. RODIUS 2004.09...
  • Page 470 Skin contact - wash with soap and water. · Ingestion - consult a physician immediately. · To help avoid personal injury due to poor braking. DO NOT Tap into the vehicle’s brake system to operate a trailer brake system. RODIUS 2004.09...
  • Page 471 Avoid spilling brake fluid on any the vehicle’s painted surfaces, wiring, cables or electrical connectors. Brake fluid will damage paint and electrical connections. If any fluid is spilled on the vehicle, flush the area with water to lessen the damage. RODIUS 2004.09...
  • Page 472 The basic function of the ABS that maintains the vehicle stability by controlling the steerability of the vehicle when braking has not been changed. Wheel speed sensor - Front Wheel speed sensor - Rear ABS HECU ABS & EBD warning lamp RODIUS 2004.09...
  • Page 473 10-12 4892-01 ▶ System Fuse The ABS/TCS system fuse and SB2 is located fuse engine compartment. ▶ Indicators The ABS and TCS indicators are in instrument cluster. RODIUS 2004.09...
  • Page 474 10-13 4892-01 2. INPUT AND OUTPUT DIAGRAM RODIUS 2004.09...
  • Page 475 Vehicle approaches the ideal brake force distribution (front to rear). Constant brake force distribution during vehicle lifetime. EBD function is monitored via ABS safety logic (conventional proportioning valves are not monitorable). “Keep alive” function. RODIUS 2004.09...
  • Page 476 Do not use petroleum based fluids in the master cylinder. containers previously used for petroleum based fluids. Petroleum causes swelling and distortion of the rubber components in the hydraulic brake system, resulting in water entering the system and lowering the fluid boiling point. RODIUS 2004.09...
  • Page 477 10-16 4892-01 (3) Electrical Circuit RODIUS 2004.09...
  • Page 478 The rear wheels that are the secondary circuit of the brake system is composed of two wheel speed sensors, one inlet valve and one outlet valve. This system is similar to the one from the previous model. RODIUS 2004.09...
  • Page 479 At this moment, the outlet valve is closed. This procedure helps the wheel to maintain a stable hydraulic pressure. RODIUS 2004.09...
  • Page 480 This operation continues repetitively until there are no signs that the ECU is locking the wheels. When the ABS hydraulic pressure control takes place, there may be some vibration and noises at the brake pedal. RODIUS 2004.09...
  • Page 481 The cam-shaped output shaft of the motor enables the brake system to receive and supply the brake fluid during the motor operation. ▶ Valve Body The cam bushing is installed between plungers and it draws and discharges the brake fluid. RODIUS 2004.09...
  • Page 482 ▶ ECU lower cover The electrical components are weak to moisture. To protect ECU, GoreTex-based plate is used at ECU lower cover. The vent hall (arrow) allows air to ventilate but does not allow moisture to penetrate. RODIUS 2004.09...
  • Page 483 11-3 4610-00 4610-01 POWER STEERING 1. SPECIFICATION 2. TIGHTENING TORQUE POWER STEERING SYSTEM RODIUS 2004.09...
  • Page 484 4. COMPONENTS Steering wheel Column shaft Power steering pump assembly Power steering oil pipe & hose Lower shaft Tie rod end assembly Tie rod end assembly Steering gear box assembly POWER STEERING SYSTEM RODIUS 2004.09...
  • Page 485 11-5 4610-00 1. COMPONENTS OF POWER STEERING ASSEMBLY POWER STEERING SYSTEM RODIUS 2004.09...
  • Page 486 The control valve controls the directions and operations of power cylinder. Additionally, the safety check valve is installed so that the system can be operated manually when the system is defective. POWER STEERING SYSTEM RODIUS 2004.09...
  • Page 487 The oil level in the reservoir depends on the steering wheel positions. therefore, measure the oil level Steering pump when the steering wheel is positioned at Reservoir tank straight ahead direction (neutral). POWER STEERING SYSTEM RODIUS 2004.09...
  • Page 488 12-3 0000-00 4170-09 WHEEL ＆ TIRE 1. SPECIFICATION WHEEL RODIUS 2004.09...
  • Page 489 It is a strong rubber coat made of high anti- abrasion rubber. Its running performance depends on is surface profile. Breaker A cord belt between tread and carcass prevents damages of inner code due to outer shock and vibration. WHEEL RODIUS 2004.09...
  • Page 490 Bead A steel wire winding the ending part of carcass code, coated with rubber film and wrapped with nylon cord papers. It fixes tire to a rim. 3) Conventions for Radial Tire WHEEL RODIUS 2004.09...
  • Page 491 12-6 0000-00 4) The Relations Between Inflation Pressure and Tire 5) The Relations Between Load and Tire WHEEL RODIUS 2004.09...
  • Page 492 This is so-called hydroplaning. It causes brake failure, lower tractive force and losing the steering performance so it is very vulnerable condition. WHEEL RODIUS 2004.09...
  • Page 493 If the vehicle has too much positive camber, the outside shoulder of the tire will wear. If the vehicle has too much negative camber, the inside shoulder of the tire will wear. Camber is measured in degrees and is not adjustable. WHEEL RODIUS 2004.09...
  • Page 494 This condition will cause the car to move or lean toward the side with the least amount of positive caster. Caster is measures in degrees and is not adjustable. WHEEL RODIUS 2004.09...
  • Page 495 SPECIAL SERVICE TOOLS 0000-00 SPECIAL SERVICE TOOLS GENERAL 1. MANUAL TRANSMISSION..... 2. DSI TRANSMISSION......3. MB TRANSMISSION......4. TRANSAXLE TRANSMISSION....5. AXLE............6. SUSPENTION........7. BRAKE...........
  • Page 497 SPECIAL SERVICE TOOLS 1. MANUAL TRANSMISSION MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 498 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 499 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 500 0000-00 2. DSI TRANSMISSION MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 501 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 502 0000-00 3. MB TRANSMISSION MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 503 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 504 0-10 0000-00 4. TRANSAXLE TRANSMISSION MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 505 0-11 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 506 0-12 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 507 0-13 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 508 0-14 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 509 0-15 0000-00 5. AXLE MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 510 0-16 0000-00 MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 511 0-17 0000-00 6. SUSPENTION MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 512 0-18 0000-00 7. BRAKE MODEL - M: Musso & Musso Sports, I: Istana, K: Korando, CM: Chairman, R: Rexton, S: Stavic & Rodius, Ky: Kyron, A: Actyon & Actyon sports, W: Chairman W SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 513 01-3 0000-00 6810-20 AIR CONDITIONING SYSTEM 1. FFH SPECIFICATION AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 514 01-4 0000-00 2. SYSTEM LAYOUT AND COMPONENTS AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 515 01-5 0000-00 AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 516 FFH system operates up to more than 2 minutes to burn the residual fuel inside the system when driver stop the engine during its operation. Therefore, a certain period of FFH operation after stopping the engine is not a malfunction. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 517 01-7 0000-00 4. COMPONENTS AND LOCATIONS AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 518 01-8 0000-00 1. VENTILATION SYSTEM COMPONENTS 1) Locations of Vents Front Ventilation Rear ventilation Air conditioned air flows Heated air flows Heater vent AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 519 01-9 0000-00 2) Ventilation Modes Vent mode Bi-level mode Floor mode Defrost and floor mode Defrost mode Rear air conditioning mode AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 520 01-10 0000-00 2. AIR CONDITIONER MODULE WIRING AND LAYOUT 1) Front Air Conditioner Module Wiring layout Components Air conditioner filter Evaporator Blower motor Air source selection door actuator Blower high speed relay Heater core AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 521 01-11 0000-00 2) Rear Air Conditioner Module Wiring layout Components AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 522 Measure the voltage to the sun sensor from FATC connector. (approx. 2.5 V under sunlight and 4.8 V under shade.) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 523 FATC controller. ▶Humidity sensor This sensor detects the interior humidity with humidity cell and then sends the voltage value according to the changed humidity to FATC controller. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 524 However, if the voltage is not changed, replace the humidity sensor. In addition, if the output voltage is extremely high or low even in the specified range, replace the humidity sensor. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 525 LED ON, AQS LED OFF (fresh air), and air source LED ON (recirculation). The figure shows that the mode has been changed to the recirculation mode from fresh air mode under AQS mode (AQS LED ON) after detecting the polluted outside air. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 526 After completing the above process, the AQS LED is turned off and the air source is automatically changed to the fresh air mode. If the AQS switch is pressed in, the AQS function works regardless of air conditioner controller operation. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 527 The air source is not changed when pressing source selection switch in “AUTO” mode. To change the air source to recirculation mode in AUTO mode, get into Manual mode first, then press the air source selection switch. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 528 FATC controller connector. (standard: approx. 2 V at 25°C) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 529 FATC controller connector. (standard: approx. 2 V at 25°C) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 530 Measure the voltage between terminals while changing the fan speed from stage 1 to stage 6 The specified voltage value in each stage: If the voltage is out of specified value, check the circuit for open. If the circuit is in normal condition, replace the power transistor. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 531 FLOOR and DEF mode to change the air flow directions according to FATC controller. Under the FATC controller AUTO mode, it stays on DEF mode until the engine coolant temperature reaches at normal operating level and the mode is changed as below when the MODE switch is pressed. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 532 Connect the positive (+) and negative (-) cables of temporary power supply to the door mode actuator. And, connect the negative cable to each terminal (P1 through P5) to check its operation. (If it operates as shown in above figure, it is normal.) AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 533 01-23 6810-20 4) Air Door Actuator The air door actuator sets the intake door mode according to the control signals from FATC. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 534 And measure the voltage between terminal A12 and A11 on the FATC controller connector. (standard: approx. 12 V) If the voltage value cannot be measured, check the circuit for open. If the measured value is within the specified range, replace the FATC controller. AIR CONDITIONING SYSTEM RODIUS 2004.09...
  • Page 536 03-3 8810-03 8810-01 AIR BAG SYSTEM 1. COMPONENTS OF DRIVER'S AIRBAG MODULE Airbag module Steering wheel Contact coil AIR BAG SYSTEM RODIUS 2004.09...
  • Page 537 03-4 8810-03 2. COMPONENTS OF PASSENGER'S AIRBAG MODULE Cushion Retainer Housing Inflator Bracket AIR BAG SYSTEM RODIUS 2004.09...
  • Page 538 Thus, the inflator output must be optimized according to the characteristic of the vehicle and passenger moving. The discharge gas has no toxicity or inflammability and also it is the important parameter to control the high temperature for gas firing. AIR BAG SYSTEM RODIUS 2004.09...
  • Page 539 Turn the label of the clock spring clockwise to lock and turn the label of the clock spring counterclockwise approximately 2.9 ± 0.2 turns to the neutral positions with the front wheels ahead. Align the pointed marks “▶◀”. AIR BAG SYSTEM RODIUS 2004.09...
  • Page 540 The SDM performs a turn-on test when the ignition is turned ON. The SDM flashes the AIRBAG indicator seven tomes by supplying an intermittent ground to the indicator lamp circuit. After flashing seven times, the AIRBAG indicator will turn off if no more malfunctions have been detected. AIR BAG SYSTEM RODIUS 2004.09...
  • Page 541 The shorting bar is only a backup safety device. Always disable the supplemental restraints system (SRS) before beginning any service procedure. 12) Belt Pretensioner The belt pretensioner enables to retract the driver and the passenger seat belt webbing to reduce any personal impact when accounted a frontal collision. AIR BAG SYSTEM RODIUS 2004.09...
  • Page 542 The vehicle falls into a drainage or a puddle The front of the vehicle crashes into high impact point vehicle such as a truck Impact on the hood by falling stones The air bag warning lamp is on AIR BAG SYSTEM RODIUS 2004.09...
  • Page 543 NO DATA...
  • Page 544 07-3 7115-01 7115-03 Body Exterior 1. COMPONENTS AND LOCATION OF EXTERIOR Hood Roof rack Front bumper assembly Front door Rear view mirror Rear door BODY EXTERIOR RODIUS 2004.09...
  • Page 545 07-4 7115-01 Rear view camera Rear spoiler Tailgate Rear bumper assembly Sunroof assembly Wide ganish assembly BODY EXTERIOR RODIUS 2004.09...
  • Page 546 1) LAYOUT - FRONT DOOR B. Outside door handle A. Inside door handle C. Power window switch D. Folding switch & Adjustment switch (Rear view mirrow) E. Door courtesy lamp F. Door striker & contact switch BODY EXTERIOR RODIUS 2004.09...
  • Page 547 07-6 7115-01 Door connector Door hinge Check linkage Door latch & crank Rear view mirror folding unit Window regulator & motor BODY EXTERIOR RODIUS 2004.09...
  • Page 548 07-7 7115-01 2) LAYOUT - REAR DOOR Inside handle Twitter speaker Door courtesy lamp Power window switch Door latch & crank Window regulator & Motor Door hinge Door striker Contact switch Door check linkage BODY EXTERIOR RODIUS 2004.09...
  • Page 549 (1) Operating Process Power window motor (1) which is controlled by the window switch draws up and down the window regulator (2) and operating cable. The window glass move up and down with the window regulator. BODY EXTERIOR RODIUS 2004.09...
  • Page 550 (1) Front Door Connecting rod - key cylinder Door key cylinder Outside door handle Lock / Unlock cable Connecting rod - outside handle Operating cable - Inside handle Door latch Lock / Unlock Inside door handle BODY EXTERIOR RODIUS 2004.09...
  • Page 551 Operation of Inside handle Operating cable Latch open mode Outside handle Operation of outside handle Connecting rod - outside handle Latch open mode Key cylinder Insert key & operation Connecting rod - key cylinder Latch lock / Unlock BODY EXTERIOR RODIUS 2004.09...
  • Page 552 07-11 7115-01 (2) Rear Door Outside door handle Rock / Unlock cable Connecting rod - Outside handle Operating cable - Inside handle Lock / Unlock Inside door handle CHILD / SAFETY mode BODY EXTERIOR RODIUS 2004.09...
  • Page 553 Lock / Unlock (Inside door handle) Lock button Operating cable Latch lock / Unlock Inside handle Operation of handle Operating cable Open mode - Latch CHILD / SAFETY mode Safety (FREE) mode Latch & Crank in operation BODY EXTERIOR RODIUS 2004.09...
  • Page 554 When switch-rear view mirror is operated, two motors which of one moves up and down and the other one moves left and right are shifted to the direction the driver intended (Refer to the picture below). ▶ Folding Motor is operated to fold the rear view mirrow when switch is pushed. BODY EXTERIOR RODIUS 2004.09...
  • Page 555 07-14 7115-01 2. HOOD / BUMPER & TAILGATE 1) OPERATION - TAILGATE Tailgate handle Connecting - tailgate handle Actuator Key cylinder Connecting rod - actuator handle Connecting rod - key cylinder Door latch BODY EXTERIOR RODIUS 2004.09...
  • Page 556 07-15 7115-01 2) LAYOUT - TAILGATE Washer nozzle Rear view camera Rear spoiler Wipre & motor Key cylinder BODY EXTERIOR RODIUS 2004.09...
  • Page 557 07-16 7115-01 Shock absorber Door latch Door hinge Door striker BODY EXTERIOR RODIUS 2004.09...
  • Page 558 07-17 7115-01 3. LAYOUT - COWL ASSY / HOOD BODY EXTERIOR RODIUS 2004.09...
  • Page 559 07-18 7115-01 4. LAYOUT - FRONT BUMPER BODY EXTERIOR RODIUS 2004.09...
  • Page 560 07-19 7115-01 5. LAYOUT - REAR BUMPER BODY EXTERIOR RODIUS 2004.09...
  • Page 561 07-20 7115-01 6. KEY CYLINDER 1) COMPONENTS Door handle - Front Key cylinder Key cylinder - Tailgate Starting key cylinder & key Key cylinder Door handle - Front BODY EXTERIOR RODIUS 2004.09...
  • Page 562 08-3 5710-01 5710-01 BODY REPAIR 1. BODY DIMENSION BODY REPAIR RODIUS 2004.09...
  • Page 563 08-4 5710-01 2. BODY JACK POINT Rear Front Be sure to lift the vehicle only on the deginated jack point otherwise, the vehicle could be body damaged. BODY REPAIR RODIUS 2004.09...
  • Page 564 7340-01 7340-01 SUN ROOF 1. SUNROOF LAYOUT SUNROOF RODIUS 2004.09...
  • Page 565 7340-01 2. COMPONENTS OF SUNROOF SUNROOF RODIUS 2004.09...
  • Page 566 7340-01 3. COMPONENTS AND LOCATIONS 1. Drain hose 2. Control switch 3. Sun shade & glass 4. Control unit 5. Sun roof motor SUNROOF RODIUS 2004.09...
  • Page 567 Push the rear side of the button to put down the glass. 2) Sliding push the rear side of the Motor actuates Mechanical equipment button to slide the door operating cable slides the glass back and back. forth SUNROOF RODIUS 2004.09...
  • Page 568 7410-01 7410-01 SEAT 1. COMPONENTS OF SEAT Seat control switch Seat position control Seat height control Sliding control Reclining control Sliding adjust lever Seat warmer switch Back supporter Back flat adjust lever (Driver’s seat) SEAT RODIUS 2004.09...
  • Page 569 7410-01 Head rest Back folding adjust lever Rear 3rd seat back folding adjust lever Seat sliding adjust lever Seat swivel control lever SEAT RODIUS 2004.09...
  • Page 570 2. COMPONENTS OF SEAT BELT 1) 11 Passengers ▶ Front Seat Belt (3 point) Rear 1st row (3 point + 2 point) ▶ ▶ Rear 2nd row (3 point + 2 point) ▶ Rear 3rd row (3 point + 2 point) SEAT RODIUS 2004.09...
  • Page 571 7410-01 2) 9 Passengers Front Seat Belt (3 point) ▶ Rear 1st row (3 point) ▶ Rear 2nd row (3 point) ▶ ▶ Rear 3rd row (3 point + 2 point) SEAT RODIUS 2004.09...
  • Page 572 7410-01 3) 7 Passengers Front Seat Belt (3 point) ▶ ▶ Rear 1st row (3 point) ▶ Rear 2nd row (3 point + 2 point) SEAT RODIUS 2004.09...
  • Page 573 7410-01 1. SEAT LAYOUT 1) Layout - 11 Passengers Front seat : Move 36 mm from the far end to the front Rear 1st seat : Movable Rear 2nd seat: Movable Rear 3rd seat : Fixed SEAT RODIUS 2004.09...
  • Page 574 0-10 7410-01 2) Layout - 9 Passengers Front seat : Move 36 mm from the far end to the front Rear 1st seat : Movable Rear 2nd seat: Movable Rear 3rd seat : Fixed SEAT RODIUS 2004.09...
  • Page 575 0-11 7410-01 3) Layout - 7 Passengers SEAT RODIUS 2004.09...
  • Page 576 Rear 1st seat : Move to the far front Remove head rest Back full flat Rear 2nd seat: Move to the far end Back semi full flat Rear 3rd seat : Fixed SEAT RODIUS 2004.09...
  • Page 577 Rear 1st swiveled and rear 2nd seat back folding while driving Rear 1st seat : Move to the far end Center seat jumping Swiveled Rear 2nd seat: Move to the far end Back folding Rear 3rd seat : Fixed SEAT RODIUS 2004.09...
  • Page 578 Rear 3rd seat : Fixed ▶ 8 passengers with loading Front seat : Move 36 mm from the far end to the front Rear 1st seat : Middle Rear 2nd seat: Middle Rear 3rd seat : Double folding SEAT RODIUS 2004.09...
  • Page 579 2 passengers with loading Front seat : Move to the far end / Back folding Rear 1st seat : Middle / Back folding Rear 2nd seat: Middle / Back folding Rear 3rd seat : Middle / Back folding SEAT RODIUS 2004.09...
  • Page 580 0-16 7410-01 5) Entry Way Rear 1st seat : Folding center seat Rear 2nd seat : Folding center seat Rear 3rd seat : Fixed SEAT RODIUS 2004.09...
  • Page 581 0-17 7410-01 6) Sliding of Rear 1st and 2nd Seat 4 rail (1.610mm) for rear 1st and 2nd seat sliding Rail mounting : Floor bolt type SEAT RODIUS 2004.09...
  • Page 582 0-18 7410-01 2. OPERATION OF FRONT SEAT(DRIVER'S SEAT) 1) Components SEAT RODIUS 2004.09...
  • Page 583 : Seat moves from front to rear controllde by sliding control switch Seat position (front up/down) : Front side of seat moves up/down controlled by seat position control switch Sliding : Rear side of seat moves up/down controlled by seat position control switch SEAT RODIUS 2004.09...
  • Page 584 0-20 7410-01 Sliding : Seat moves from front to rear controllde by sliding control switch Reclining : Seat back reclining controlled by seat reclining control switch Seat reclining motor SEAT RODIUS 2004.09...
  • Page 585 If the power supply has no problem, remove the seat. Check the motor and wiring if damaged. Connect the battery to the seat connector. Control the seat switch and check the opration. Electrical parts are not supplied by a part separately. SEAT RODIUS 2004.09...
  • Page 586 When seating When jumping Pull up the center seat when to jump Push down the center seat when to seat 5) Removal and installation of center seat (jumping seat) Unscrew 4 mounting nuts to remove the center seat SEAT RODIUS 2004.09...
  • Page 587 0-23 7410-01 3. OPERATION OF REAR SEAT 1) Rear 1st seat (swivel seat) Seat back folding cable Seat back flat cable Jumping mechanism Sliding cable Swivel lever Sliding lever SEAT RODIUS 2004.09...
  • Page 588 0-24 7410-01 2) Operation of rear seat (Rear 1st and 2nd seat) Seat sliding Front Rear SEAT RODIUS 2004.09...
  • Page 589 When to recline or to flat fully Rear 1st Rear 2nd 4) Seat back folding Fold the rear 1st or 2nd raw seat back to put something on or to utilize it as a table. Rear 1st/2nd seat SEAT RODIUS 2004.09...
  • Page 590 5) Seat swing (Rear 1st seat) Turn around seat as the swing lever is pulled. 6) Rear 3rd seat Pull the lever behind back seat to fold the back seat. Pull the lever under back seat to fold up the seat SEAT RODIUS 2004.09...
  • Page 591 0-27 7410-01 As the seat is folded, disconnect hook and spread out the board SEAT RODIUS 2004.09...
  • Page 592 SPECIAL SERVICE TOOLS 0000-00 SPECIAL SERVICE TOOLS GENERAL 1. BODY INTERIOR........
  • Page 594 0000-00 0000-00 SPECIAL SERVICE TOOLS 1. BODY INTERIOR 1) SPECIAL TOOLS AND EQUIPMENT Name and Part Number Scanner Wheel wrench SPECIAL SERVICE TOOLS RODIUS 2004.09...
  • Page 596 ECU-GASOLINE 0000-00 ECU-GASOLINE 1. ECU-GASOLINE........
  • Page 598 0000-00 0000-00 ECU-GASOLINE 1. ECU-GASOLINE ECU-GASOLINE RODIUS 2004.09...
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  • Page 644 ECU-DIESEL 0000-00 ECU-DIESEL DIAGNOSIS 1. ECU-DIESEL..........
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  • Page 722 BRAKE 0000-00 BRAKE DIAGNOSIS 1. BRAKE...........
  • Page 724 0000-00 0000-00 BRAKE 1. BRAKE BRAKE RODIUS 2004.09...
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  • Page 726 0000-00 BRAKE RODIUS 2004.09...
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  • Page 733 0-12 0000-00 BRAKE RODIUS 2004.09...
  • Page 734 AIR-BAG 0000-00 AIR-BAG DIAGNOSIS 1. AIR-BAG..........
  • Page 736 0000-00 0000-00 AIR-BAG 1. AIR-BAG AIR-BAG RODIUS 2004.09...
  • Page 737 0000-00 AIR-BAG RODIUS 2004.09...
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  • Page 744 CCCS 0000-00 CCCS DIAGNOSIS 1. CCCS.............
  • Page 746 0000-00 0000-00 CCCS 1. CCCS CCCS RODIUS 2004.09...
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  • Page 772 FATC 0000-00 FATC DIAGNOSIS 1. SELF DIAGNOSIS........
  • Page 774 1) Starting Self Diagnosis Turn the ignition switch to ON position and press OFF switch for more than 5 seconds within 10 seconds. Check LED segments on the vacuum fluorescent display (VFD). Press OFF switch more than 5 seconds. FATC RODIUS 2004.09...
  • Page 775 “20” is displayed. If any failure exists, the appropriate trouble code is displayed as below. The symbol "-" in front of step number "2" means a short circuit of the blinking sensor. Short-circuit in the ambient air temperature sensor Trouble Code FATC RODIUS 2004.09...
  • Page 776 When pressing DEF switch , mode changes as shown below in turns to check each function. Slightly turn the TEMP dial to the right to set in the trouble diagnosis step 4 FATC RODIUS 2004.09...
  • Page 777 (other than TEMP switch) in step 5. Starts the trouble Compensates the diagnosis step 6 temperature turning turning TEMP speed dial. dial. Min. temperature Max. temperature Step 6 compensation value compensation value FATC RODIUS 2004.09...
  • Page 778 0000-00 DIAGNOSIS 1. FFH............
  • Page 780 0000-00 0000-00 1. FFH RODIUS 2004.09...
  • Page 781 0000-00 RODIUS 2004.09...
  • Page 782 0000-00 RODIUS 2004.09...
  • Page 783 0000-00 RODIUS 2004.09...
  • Page 784 P/TRUNK 0000-00 P/TRUNK DIAGNOSIS 1. P/TRUNK..........
  • Page 786 0000-00 0000-00 P/TRUNK 1. P/TRUNK P/TRUNK RODIUS 2004.09...
  • Page 787 0000-00 P/TRUNK RODIUS 2004.09...
  • Page 788 RAIN SENSOR 0000-00 RAIN SENSOR DIAGNOSIS 1. TROUBLE SHOOTING......
  • Page 790 Check whether the variable resistance knob on the multifunction wiper switch is set in "FAST". The "FAST" is the highest stage of the ensitivity and very sensitive to small amount of rain drops. Therefore, change the knob to the low sensitivity. RAIN SENSOR RODIUS 2004.09...
  • Page 791 The wiper responses are too fast or slow. Check whether the variable resistance knob on the wiper switch is set in “FAST" "SLOW”. Notify that the customer can select the sensitivity by selecting the variable resistance value. And, select a proper stage. RAIN SENSOR RODIUS 2004.09...
  • Page 792 STICS 0000-00 STICS DIAGNOSIS 1. STICS............
  • Page 794 0000-00 0000-00 STICS 1. STICS STICS RODIUS 2004.09...
  • Page 795 0000-00 STICS RODIUS 2004.09...
  • Page 796 0000-00 DIAGNOSIS 1. TC............
  • Page 798 0000-00 0000-00 1. TC RODIUS 2004.09...
  • Page 799 0000-00 RODIUS 2004.09...
  • Page 800 0000-00 RODIUS 2004.09...
  • Page 801 0000-00 RODIUS 2004.09...
  • Page 802 0000-00 DIAGNOSIS 1. TCU............
  • Page 804 0000-00 0000-00 1. TCU RODIUS 2004.09...
  • Page 805 0000-00 RODIUS 2004.09...
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  • Page 820 0-19 0000-00 RODIUS 2004.09...
  • Page 822 TGS LEVER 0000-00 TGS LEVER DIAGNOSIS 1. TGS LEVER...........
  • Page 824 0000-00 0000-00 TGS LEVER 1. TGS LEVER TGS LEVER RODIUS 2004.09...
  • Page 825 0000-00 TGS LEVER RODIUS 2004.09...
  • Page 826 0000-00 TGS LEVER RODIUS 2004.09...
  • Page 827 0000-00 TGS LEVER RODIUS 2004.09...

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