Brake Pedal Check; Pedal Height/Maximum Stroke - SSANGYONG 2004 Rexton 2.7XDi Workshop Manual

BRAKE PEDAL CHECK

Pedal Height / Maximum Stroke
Check the brake pedal with below procedures:
1. Start the engine.
2. Depress the brake pedal around 3 times.
3. Depress the brake pedal with approx. 30 kg and measure
the distance (A) between the upper surface of pedal pad
and the lower dash panel.
4. If the measured value is below the specified value, check
the following causes:
Pad wear, Shoe wear, Air in brake system, Defective
automatic clearance adjuster of rear brake shoe.
5. If the measured value is out of the specified range, adjust
the length of push rod by using lock nut in the brake
booster push rod.
Pedal height
Specified value (A)
Notice
If the value is out of the specified range, adjust the pedal
height by using lock nut of stop lamp switch.
MAXIMUM STROKE
Specified value (C)
Notice
If the value is out of the specified range, adjust the
maximum stroke by using stop lamp and lock nut.
PEDAL FREE PLAY
Depress the brake pedal several times to discharge the vacuum
pressure of the power booster. Measure the pedal free play
while pressing the brake pedal by hand.
Specified value
If the free play is below the specified value, check if the clear-
ance between the outer case of the stop lamp and the brake
pedal is within the specified range.
If the clearance is out of the specified range, the clearance
between the clevis pin and the brake pedal arm is too large.
Check the components and repair if needed.
BRAKE SYSTEM
REXTON SM - 2004.4
177 mm (from carpet surface)
138 mm
3 ~ 8 mm
Operating
rod
Operating rod
lock nut
8A-21
Y220_08A049
Stop lamp
s w i t c h
Stop lamp
switch lock nut
Y220_08A050
Y220_08A051
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN