SSANGYONG 2004 Rexton 2.7XDi Workshop Manual page 731

3A2-182
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
11. Assemble the piston return spring to the piston, and fit
the spring retainer over the spring.
12. Using 0555-336259 clutch spring compressor, compress
the spring sufficiently to enable the installation of the
retaining circlip ensuring that the circlip is firmly seated
in its groove, then remove the tool.
Notice
The wire diameter of this spring is 4.3 mm.
13. Check the C1 piston check valves are not damaged and
are free to move, and that the cylinder feed orifices are
Y220_3A2690
clear of obstructions.
14. Lubricate the "O" rings with ATF and fit them to their
respective grooves.
Notice
"O" rings must not be twisted in the grooves.
15. Position the cylinder with the C1 cavity upwards. Install
the piston into the cylinder until the outer diameter of the
piston enters the inner diameter of the cylinder.
16. Install the spring and spring retainer onto the piston.
17. Using 0555-336259 clutch spring compressor, compress
the spring sufficiently to enable the installation of the
retaining circlip ensuring that the circlip is firmly seated
in its groove, then remove the tool.
Notice
The wire diameter of this spring is 5.26 mm.
Y220_3A20H0
18. Install the C2 wave washer into the cylinder with the crest
of one wave covering one of the bleed orifices inthe C2
piston.
19. Measure and record the thickness of the flange of the
C2 sleeve.
20. Install the C4 clutch plates and wave washer into the C2
actuating sleeve, with the rounded edge of the steel
plates down, in the following sequence:
• Steel plate (selective)
• Friction disc
• Steel plate
• Friction disc
• Steel plate
• Friction disc
• Steel plate
Y220_3A20I0
• Wave washer
BTRA 4 AUTO TRANSMISSION
REXTON SM - 2004.4