SSANGYONG 2004 Rexton 2.7XDi Workshop Manual page 318

DI07-60
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
Removal and Installation
Preceding Work: Removal of engine cover
1. Disconnect the injector return hose.
Notice
Plug the openings with sealing caps.
2. Remove the relevant connector for the injector.
Y220_07115
3. Unscrew the bolts and remove the fuel pipes.
Installation Notice
Tightening torque
Installation Notice
• Replace the fuel pipes with new ones.
• Plug the openings of the common rail with sealing
caps.
Y220_07116
4. Unscrew the injector holder bolts.
Installation Notice
Tightening torque
Replace the bolts and washer with new ones.
5. Disconnect the injector holder.
Y220_07117
6. Remove the injectors with a special tool.
Notice
• Plug the openings of the injectors with sealing caps.
• Pull the dropped washer out from the engine with
a special tool.
• Clean carbon deposite in hole with specific tool.
7. Install in the reverse order of removal.
8. Do not forget to update C2I with Scan 100 and cross old
C2I on label fitted on engine.
Notice
Replace the copper washer, holder bolts and washer
and fuel supply pipes with new ones.
Y220_07118
40 ± 10 Nm
9 ± 1.0 Nm
180° ± 10°
FUEL SYSTEM
DI ENG SM - 2004.4