Output Shaft Disassembly - Toyota T100 1996 Service Manual

MT−26
MANUAL TRANSMISSION (R150, R150F)
3rd
2nd
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1st
1. INSPECT EACH GEAR THRUST CLEARANCE
Measure the thrust clearance of each gear.
Standard clearance:
1st gear: 0.15 − 0.45 mm (0.0059 − 0.0177 in.)
2nd and 3rd gears: 0.10 − 0.25 mm (0.0039 − 0.0098 in.)
Maximum clearance:
1st gear: 0.50 mm (0.0197 in.)
2nd and 3rd gears: 0.30 mm (0.0118 in.)
Q06818
Z03552
2. INSPECT EACH GEAR RADIAL CLEARANCE
Using a dial indicator, measure the radial clearance of each
gear.
Standard clearance:
1st gear:
0.020 − 0.073 mm (0.0008 − 0.0029 in.)
2nd and 3rd gears:
0.015 − 0.068 mm (0.0006 − 0.0027 in.)
Maximum clearance:
Z03553
1st gear: 0.160 mm (0.0063 in.)
2nd and 3rd gears: 0.160 mm (0.0063 in.)
If the clearance exceeds the maximum, replace the gear,
needle roller bearing or shaft.
3. REMOVE 5TH GEAR, OUTPUT SHAFT CENTER
BEARING AND 1ST GEAR ASSEMBLY
(a) Using a press, remove the 5th gear, center bearing, thrust
washer and 1st gear.
(b) Remove the synchronizer ring.
(c) Remove the straight pin and needle roller bearing.
(d) Remove the spacer.
RM0012
− OUTPUT SHAFT
MT04X−01