Toyota T100 1996 Service Manual page 1734

Screw Extractor
Tilt No.2 Bolt
SST
1996 TOYOTA T100 (RM449U)
STEERING
Matchmarks
R15245
R11947
Nut
Bolt
SST
Plate Washer
R15212
− TILT STEERING COLUMN
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE SLIDING YOKE SUB−ASSEMBLY
(a) Remove the bolt.
(b) Shift the yoke.
(c) Place matchmarks on the sliding yoke and main shaft.
2. REMOVE COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Using a centering punch, mark the center of the 2 ta-
pered−head bolts.
(b) Using a 3 − 4 mm (0.12 − 0.16 in.) drill, drill into the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts.
3. REMOVE 3 TENSION SPRINGS
4. REMOVE COMPRESSION SPRING
(a) Remove the bolt with the spring.
(b) Remove the 2 bushings from the spring.
5. REMOVE 2 TILT LEVER RETAINERS
(a) Remove the E−ring from the tilt lever lock shaft.
(b) Remove the nut and retainer.
6. REMOVE 2 TILT PAWL STOPPERS
7. REMOVE 2 TILT PAWLS
(a) Remove the tilt lever assembly set bolt.
(b) Remove the nut and bolt.
(c) Remove the washer.
8. REMOVE TILT LEVER ASSEMBLY, TILT SUB LEVER,
TILT LEVER AND TILT LEVER LOCK SHAFT
9. REMOVE COLUMN UPPER TUBE WITH MAIN SHAFT
ASSEMBLY
(a) Set SST, the nut (10 mm nominal diameter, 1.25 mm
pitch), plate washer (36 mm outer diameter) and bolt (10
mm nominal diameter, 1.25 mm pitch, 50 mm length), as
shown in the illustration.
SST 09910−00015 (09911−00011, 09912−00010)
Reference
Nut: 90170−10004
Plate washer: 90201−10201
Bolt: 91111−51050
(b) Remove the 2 tilt No.2 bolts by using the sliding hammer
on SST.
(c) Remove the upper tube with the shaft assembly from the
lower tube.
(d) Remove the collar and stopper from the shaft assembly.
10. REMOVE TURN SIGNAL BRACKET
Remove the 2 bolts.
SR−27
SR07E−01