Toyota T100 1996 Service Manual page 1347

MT−22
3rd
2nd
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (W59)
DISASSEMBLY
1st
1.
Using a feeler gauge, measure the thrust clearance of each
gear.
Q00880
2.
Using a dial indicator, measure the radial clearance of each
gear.
3rd
2nd
1st
D00873
If the clearance exceeds the maximum, replace the gear, shaft
or needle roller bearing.
3.
(a)
(b)
4.
Using a magnetic finger, remove the locking ball.
Q00859
5.
Using a press, remove the parts from the shaft as an assembly.
WM0053
− OUTPUT SHAFT
INSPECT EACH GEAR THRUST CLEARANCE
Standard clearance:
0.10 − 0.25 mm (0.0039 − 0.0098 in.)
Maximum clearance:
0.30 mm (0.0118 in.)
INSPECT EACH GEAR RADIAL CLEARANCE
Standard clearance:
1st and 2nd gears:
0.009 − 0.060 mm (0.0004 − 0.0024 in.)
3rd gear:
0.015 − 0.066 mm (0.0006 − 0.0026 in.)
Maximum clearance:
1st and 2nd gears:
0.150 mm (0.0059 in.)
3rd gear:
0.200 mm (0.0079 in.)
REMOVE OUTPUT SHAFT CENTER BEARING AND
1ST GEAR ASSEMBLY
Shift the No.1 hub sleeve onto the 2nd gear.
Using a press, remove the center bearing, 1st gear,
needle roller bearing, inner race and synchronizer ring.
REMOVE LOCKING BALL ON OUTPUT SHAFT
REMOVE NO.1 HUB SLEEVE ASSEMBLY, 2ND GEAR
AND NEEDLE ROLLER BEARING
MT03T−01