Long
Short
Indentation
Long
Lead Terminal
Wooden Block
40 mm
37 mm
20 mm
1996 TOYOTA T100 (RM449U)
STARTING (5VZ−FE)
Protrusion
P25641
Short
P25598
Contact
Plate
P25602
−
STARTER
4.
REINSTALL TERMINAL KIT PARTS
(a)
Terminal 30:
Install these new parts:
(1)
Insulation paper
(2)
Terminal insulator (inside)
NOTICE:
Be careful to install the terminal insulator in the correct
direction.
(3)
Contact plate
(4)
Terminal bolt
(5)
O−ring
(6)
Packing and terminal insulator (outside)
Install the packing to the terminal insulator, and
install them.
HINT:
Match the protrusion of the insulator with the indentation of the
housing.
(7)
Wave washer
(8)
Terminal nut
(b)
Terminal C:
Install these new parts:
(1)
Terminal insulator (inside)
(2)
Contact plate
(3)
Terminal bolt
(4)
O−ring
(5)
Terminal insulator (outside)
(6)
Wave washer
(7)
Terminal nut
NOTICE:
Be careful to install the terminal insulator (inside) in the
correct direction.
(c)
Temporarily tighten the terminal nuts.
5.
TIGHTEN TERMINAL NUT
(a)
Put a wooden block on the contact plate and press it down
with a hand press.
Dimensions of wooden block:
20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)
ST−11