Toyota T100 1996 Service Manual page 1357

MT−32
B
A
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (W59)
INSPECTION
1.
(a)
(b)
D00875
If the clearance exceeds the maximum, replace the counter
gear, needle roller bearing or counter 5th gear.
2.
Using a micrometer, measure the outer diameter of the counter
shaft journal.
If the outer race is less than the minimum, replace the counter
gear.
D00878
3.
Using a dial indicator, measure the reverse idler gear radial
clearance.
If the clearance exceeds the maximum, replace the gear or
D00879
shaft.
4.
Using a feeler gauge, measure the clearance between the re-
verse idler gear and shift arm shoe.
If the clearance exceeds the maximum, replace the shift arm
Q00914
shoe or reverse idler gear.
− COUNTER GEAR AND REVERSE IDLER GEAR
INSPECT COUNTER 5TH GEAR RADIAL CLEAR-
ANCE
Install the spacer, counter 5th gear and needle roller bear-
ing to the counter gear.
Using a dial indicator, measure the counter 5th gear radial
clearance.
Standard clearance:
0.009 − 0.060 mm (0.0004 − 0.0024 in.)
Maximum clearance:
0.150 mm (0.0059 in.)
INSPECT COUNTER GEAR
Minimum diameter:
Part A: 26.975 mm (1.0620 in.)
Part B: 29.950 mm (1.1791 in.)
INSPECT REVERSE IDLER GEAR RADIAL CLEAR-
ANCE
Standard clearance:
0.041 − 0.074 mm (0.0016 − 0.0029 in.)
Maximum clearance:
0.194 mm (0.0076 in.)
INSPECT REVERSE IDLER GEAR AND SHIFT ARM
SHOE CLEARANCE
Standard clearance:
0.20 − 0.41 mm (0.0079 − 0.0161 in.)
Maximum clearance:
0.90 mm (0.0354 in.)
MT03Y−01