Toyota T100 1996 Service Manual page 1509

1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
REASSEMBLY
1. INSTALL DUST DEFLECTOR
Using a screwdriver and hammer, install a new dust deflector.
FA0843
2. TEMPORARILY INSTALL NEW INBOARD AND
OUTBOARD BOOTS AND NEW BOOT CLAMPS
HINT:
Vinyl Tape
Before installing the boots, wrap vinyl tape around the spline of
the drive shaft to prevent the boots from being damaged.
FA1795
3. INSTALL TRIPOD
(a) Place the beveled side of the tripod axial spline toward the
outboard joint.
(b) Align the matchmarks placed before disassembly.
(c) Using a brass bar and hammer, tap the tripod onto the
drive shaft.
NOTICE:
Do not tap the roller
(d) Using a snap ring expander, install a new snap ring.
4. ASSEMBLE BOOT TO OUTBOARD JOINT
Before assembling the boot, coat the outboard joint and boot
with grease in the boot kit.
Grease capacity:
176 − 186 g (6.21 − 6.56 oz.)
5. ASSEMBLE INBOARD JOINT TO INBOARD JOINT
TULIP
(a) Coat the inboard joint tulip and boot with grease in the
boot kit.
Grease capacity:
270 − 280 g (9.52 − 9.88 oz.)
(b) Align the matchmarks placed before disassembly.
(c) Install the inboard tulip to the drive shaft.
(d) Temporarily install the boot to the inboard tulip.
− FRONT DRIVE SHAFT (4WD)
SA−39
SA0G0−02