Toyota T100 1996 Service Manual page 1518

SA−48
1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
DISASSEMBLY
1.
Using a dial indicator, measure the runout of the companion
flange vertical and lateral.
30 mm
(1.18 in.)
W00493
2.
Using a torque wrench, measure the drive pinion preload using
the backlash of the drive pinion and ring gear.
If the runout is greater than the maximum, replace the compan-
ion flange.
3.
Using a torque wrench, measure the total preload.
SA2352
If necessary, disassemble and inspect the differential.
4.
(a)
(b)
5.
Remove the 8 bolts and tap out the cover with a plastic hammer.
W00400
6.
Using a dial indicator, measure the side gear backlash with
holding one pinion gear toward the differential case.
If the backlash is out of specification, install the correct thrust
washers (See page SA−57).
SA0344
− FRONT DIFFERENTIAL CARRIER (4WD)
CHECK RUNOUT OF COMPANION FLANGE
Maximum
Vertical runout: 0.10 mm (0.0039 in.)
Lateral runout: 0.10 mm (0.0039 in.)
MEASURE DRIVE PINION PRELOAD
Preload (at starting):
0.6 − 1.0 N·m (6 − 10 kgf·cm, 5.2 − 8.7 in.·lbf)
CHECK TOTAL PRELOAD
Total preload (at starting):
Drive pinion preload plus
0.4 − 0.6 N·m (4 − 6 kgf·cm, 3.5 − 5.2 in.·lbf)
REMOVE A.D.D. ACTUATOR
Remove the 4 bolts.
Using a hammer handle, remove the actuator.
REMOVE DIFFERENTIAL CARRIER COVER
CHECK SIDE GEAR BACKLASH
Backlash: 0.05 − 0.20 mm (0.0020 − 0.0079 in.)
SA258−01