Clutch Pedal Inspection - Toyota T100 1996 Service Manual

CL−2
Push Rod Play Adjust Point
Pedal Height
Pedal Freeplay
1996 TOYOTA T100 (RM449U)
CLUTCH
CLUTCH PEDAL
INSPECTION
1.
Pedal Height
Adjust Point
2.
Loosen the lock nut and turn the stopper bolt until the height is
correct. Tighten the lock nut.
Push Rod
Play
Q02464
3.
S
S
CL0102
4.
(a)
(b)
(c)
(d)
5.
(a)
(b)
(c)
− CLUTCH PEDAL
CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from floor panel:
154.6 − 164.6 mm (6.087 − 6.480 in.)
Pedal height from asphalt sheet:
Extra Cab (4WD): 150.1 − 160.1 mm (5.909 − 6.303 in.)
Others: 153.1 − 163.1 mm (6.027 − 6.421 in.)
IF NECESSARY, ADJUST PEDAL HEIGHT
CHECK THAT PEDAL FREEPLAY AND PUSH ROD
PLAY ARE CORRECT
Push in on the pedal until the beginning of clutch resis-
tance is felt.
Pedal freeplay: 5.0 − 15.0 mm (0.197 − 0.591 in.)
Gently push on the pedal until the resistance begins to in-
crease a little.
Push rod play at pedal top:
1.0 − 5.0 mm (0.039 − 0.197 in.)
IF NECESSARY, ADJUST PEDAL FREEPLAY AND
PUSH ROD PLAY
Loosen the lock nut and turn the push rod until the free-
play and push rod play are correct.
Tighten the lock nut.
After adjusting the pedal freeplay, check the pedal height.
Connect the air duct and install the lower finish panel.
CHECK CLUTCH RELEASE POINT
Pull the parking brake lever and install wheel stopper.
Start the engine and idle the engine.
Without depressing the clutch pedal, slowly shift the shift
lever into reverse position until the gears contact.
Author :
CL027−01
1237
Date :