Toyota T100 1996 Service Manual page 1312

MT−32
MANUAL TRANSMISSION (R150, R150F)
2WD:
SST
1996 TOYOTA T100 (RM449U)
Z03560
Z03563
Z03564
4WD:
SST
Z03565
− OUTPUT SHAFT
7. INSTALL SNAP RING
(a) Select a snap ring that allows the minimum axial play.
Mark
A
B
C
D
E
F
G
(b) Using a screwdriver and hammer, install the snap ring.
8. INSTALL SPACER AND 1ST GEAR ASSEMBLY
(a) Install the spacer on the output shaft.
(b) Apply gear oil to the needle roller bearing.
(c) Assemble the 1st gear, synchronizer ring and needle roll-
er bearing.
(d) Install the assembly on the output shaft with the synchro-
nizer ring slots aligned with the shifting keys.
9. INSTALL STRAIGHT PIN AND 1ST GEAR THRUST
WASHER
Install the 1st gear thrust washer onto the output shaft with the
straight pin aligned with the 1st gear thrust washer.
10. INSTALL OUTPUT SHAFT CENTER BEARING
(a) 2WD:
Using SST and a hammer, drive in the bearing with the
outer race snap ring groove toward the rear.
SST 09309−35010
(b) 4WD:
Using SST and a hammer, drive in the bearing with the
outer race snap ring groove toward the rear.
SST 09316−60011 (09316−00011, 09316−00071)
Thickness mm (in.)
2.30 − 2.35 (0.0906 − 0.0925)
2.35 − 2.40 (0.0925 − 0.0945)
2.40 − 2.45 (0.0945 − 0.0965)
2.45 − 2.50 (0.0965 − 0.0984)
2.50 − 2.55 (0.0984 − 0.1004)
2.55 − 2.60 (0.1004 − 0.1024)
2.60 − 2.65 (0.1024 − 0.1043)