Toyota T100 1996 Service Manual page 1337

MT−12
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (W59)
16.
(a)
HINT:
At the time of reassembly, please refer to the following item.
Select a snap ring that allows the minimum axial play.
D00863
(b)
NOTICE:
Be careful not to catch the output shaft rear bearing roller
on the counter 5th gear.
SST
(c)
Q06283
HINT:
At the time of reassembly, please refer to the following items.
S
S
Socket Wrench
S
D00864
17.
(a)
Q00987
− MANUAL TRANSMISSION ASSEMBLY
REMOVE COUNTER REAR BEARING, SPACER,
COUNTER 5TH GEAR AND NEEDLE ROLLER BEAR-
ING
Using a snap ring expander, remove the snap ring.
Mark
1
2
3
4
5
6
7
Using SST, remove the rear bearing, spacer, counter 5th
gear and bearing.
SST 09950−40010
Remove the spacer.
Install the counter 5th gear with the 5th gear gaps aligned
with the synchronizer cone ring pin.
Using a socket wrench and hammer, drive in the bearing.
When driving in the bearing, support the counter shaft in
front with a 1.4 − 2.3 kg (3 − 5 lb) hammer or equivalent.
REMOVE SYNCHRONIZER RING ASSEMBLY WITH
NO.3 HUB SLEEVE AND NO.3 CLUTCH HUB
Remove the synchronizer ring assembly with the No.3
hub sleeve from the No.3 clutch hub.
Thickness mm (in.)
1.90 − 1.95 (0.0748 − 0.0768)
1.96 − 2.01 (0.0772 − 0.0791)
2.02 − 2.07 (0.0795 − 0.0815)
2.08 − 2.13 (0.0819 − 0.0839)
2.14 − 2.19 (0.0843 − 0.0862)
2.20 − 2.25 (0.0866 − 0.0886)
2.26 − 2.31 (0.0890 − 0.0909)