Toyota T100 1996 Service Manual page 1311

MANUAL TRANSMISSION (R150, R150F)
1996 TOYOTA T100 (RM449U)
− OUTPUT SHAFT
(d) Using a press, install the 3rd gear and hub sleeve No.2.
GM0060
4. INSTALL SNAP RING
(a) Select a snap ring that allows the minimum axial play.
Mark
A
B
C
D
E
WM0116
F
G
(b) Using a snap ring expander, install the snap ring.
5. INSPECT 3RD GEAR THRUST CLEARANCE
(See page MT−26)
6. INSTALL 2ND GEAR AND REVERSE GEAR
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Place the synchronizer ring on the gear and align the ring
slots with the shifting keys.
(c) Align the projection of the synchronizer inner ring with the
slots of the clutch hub No.1.
(d) Install the needle roller bearing in the 2nd gear.
(e) Using a press, install the 2nd gear assembly and reverse
gear assembly.
RM0023
Thickness mm (in.)
1.80 − 1.85 (0.0709 − 0.0728)
1.85 − 1.90 (0.0728 − 0.0748)
1.90 − 1.95 (0.0748 − 0.0768)
1.95 − 2.00 (0.0768 − 0.0787)
2.00 − 2.05 (0.0787 − 0.0807)
2.05 − 2.10 (0.0807 − 0.0827)
2.10 − 2.15 (0.0827 − 0.0846)
MT−31