Toyota T100 1996 Service Manual page 1619

1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
(f) Remove the plate washers and differential case.
(g) Install the plate washer into the ring gear back side of the
carrier.
(h) Place the other plate washer onto the differential case to-
gether with the outer race, and install the differential case
with the outer race into the carrier.
(i) Tap on the ring gear with a plastic hammer so that the
washer fit to the bearing.
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(j) Using a dial indicator, measure the ring gear backlash.
Backlash:
2WD: 0.08 − 0.13 mm (0.0031 − 0.0051 in.)
4WD: 0.13 − 0.18 mm (0.0051 − 0.0071 in.)
(k) If the backlash not within specification, adjust by either in-
creasing or decreasing the thickness of washers on both
sides by an equal amount.
HINT:
There should be no clearance between the plate washer
S
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and case.
Make sure that there is ring gear backlash.
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10. ADJUST SIDE BEARING PRELOAD
(a) After adjustment with the backlash as reference, remove
the ring gear teeth side plate washer and measure the
thickness.
(b) Install a new washer of 0.06 − 0.09 mm (0.00024 − 0.0035
in.) thicker than the washer removed.
HINT:
Select a washer which can be pressed in 2/3 of the way by fin-
ger.
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(c) Using a plastic hammer, tap in the plate washer.
(d) Recheck the ring gear backlash.
Backlash:
2WD: 0.08 − 0.13 mm (0.0031 − 0.0051 in.)
4WD: 0.13 − 0.18 mm (0.0051 − 0.0071 in.)
(e) If the backlash is not within specification, adjust by either
increasing or decreasing the thickness washers on both
sides by equal amount.
HINT:
The backlash will change by about 0.20 mm (0.0008 in.) with
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every 0.03 mm (0.0012 in.) change in the side washer.
− REAR DIFFERENTIAL CARRIER
SA−149