Toyota T100 1996 Service Manual page 888

EM−60
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (5VZ−FE)
23.
(a)
(b)
(c)
24.
(a)
(b)
(c)
(d)
Z19131
(e)
(f)
25.
Install 2 new gaskets and the EGR pipe with the 6 nuts.
26.
− CYLINDER HEAD
INSTALL AIR INTAKE CHAMBER ASSEMBLY
Install a new gasket and the air intake chamber assembly
with the 4 bolts and 2 nuts.
Torque: 18.5 N·m (185 kgf·cm, 13 ft·lbf)
Connect these hoses:
2 PCV hoses
S
2 water bypass hoses
S
Air assist hose to throttle body
S
w/ EGR:
S
Water bypass hose
EVAP hose
S
Air hose to PS pump
S
w/ A/C
S
Air hose to A/C idle−up valve
Connect these connectors:
VSV connector for fuel pressure control
S
Throttle position sensor connector
S
IAC valve connector
S
w/ EGR:
S
EGR gas temperature sensor connector
VSV connector for EGR
S
INSTALL AIR INTAKE CHAMBER STAY
Install the air intake chamber stay with the 2 bolts.
Torque:
14 mm head bolt: 40 N·m (400 kgf·cm, 30 ft·lbf)
12 mm head bolt: 18.5 N·m (185 kgf·cm, 13 ft·lbf)
A/T:
Install a new O−ring to the oil filler tube.
Apply soapy water to the O−ring.
Push in the oil filler tube end into the tube hole of the oil
pan.
Install the oil filler tube and No.1 throttle cable clamp with
the 2 nuts, bolt.
Install the dipstick.
w/ EGR:
INSTALL EGR PIPE
Torque:
Nut A: 18.5 N·m (185 kgf·cm, 13 ft·lbf)
Nut B: 8 N·m (80 kgf·cm, 71 in.·lbf)
TEMPORARILY INSTALL GENERATOR