Toyota T100 1996 Service Manual page 1435

Slots
SST
1996 TOYOTA T100 (RM449U)
TRANSFER
REASSEMBLY
1.
(a)
HINT:
Make sure to install the hub sleeve in the correct direction.
TF0621
(b)
NOTICE:
Install the key springs positioned so that their end gaps are
not in line.
Shifting
Key
TF0624
2.
(a)
(b)
(c)
(d)
Q02329
(e)
(f)
(g)
TF0532
3.
Using a feeler gauge, measure the drive sprocket thrust clear-
ance.
TF0516
− REAR OUTPUT SHAFT
INSTALL FRONT DRIVE CLUTCH HUB AND HUB
SLEEVE
Install the front drive hub sleeve onto the clutch hub.
Install the 3 shifting keys and 2 springs.
INSTALL DRIVE SPROCKET WITH FRONT DRIVE
HUB SLEEVE ASSEMBLY, SPACER AND REAR
BEARING
Apply gear oil to the shaft and needle roller bearing.
Install the synchronizer ring.
Install the needle roller bearing in the drive sprocket.
Install the drive sprocket with the front drive hub sleeve.
Place the synchronizer ring on the gear and align the ring
slots with the shifting keys.
Install the spacer to align it with the ball.
Using SST and a press, install the rear bearing with the
outer race snap ring groove toward the rear.
SST 09316−60011 (09316−00011, 09316−00071)
INSPECT DRIVE SPROCKET THRUST CLEARANCE
Standard clearance:
0.10 − 0.25 mm (0.0039 − 0.0098 in.)
TR−27
TR024−02