Toyota T100 1996 Service Manual page 1782

SST
SST
1996 TOYOTA T100 (RM449U)
STEERING
DISASSEMBLY
NOTICE:
When using a vise, do not overtightn it.
1.
Mount the gear assembly on SST and clamp SST in a vise.
R01279
2.
3.
(a)
(b)
(c)
R01292
4.
Using a plastic hammer, tap on the sector shaft end and pull out
the shaft.
R01293
5.
Hexagon
(a)
Wrench
(b)
Z14397
6.
(a)
(b)
(c)
NOTICE:
Ensure that the power piston nut does not come off the
worm shaft.
R15243
(d)
− POWER STEERING GEAR (4WD)
SECURE PS GEAR ASSEMBLY IN VISE
SST 09630−00014 (09631−00142)
REMOVE ADJUSTING SCREW LOCK NUT AND SEAL
WASHER
REMOVE SIDE COVER
Remove the 4 bolts and No.1 hose support bracket.
Using a screwdriver, turn the sector shaft adjusting screw
clockwise until the cover comes off.
Remove the O−ring from the cover.
REMOVE SECTOR SHAFT
REMOVE POWER PISTON PLUNGER GUIDE NUT,
COMPRESSION SPRING, POWER PISTON PLUNGER
AND POWER PISTON PLUNGER GUIDE
Using a hexagon wrench (10 mm), remove the plunger
guide nut.
Remove the O−ring from the plunger guide nut.
REMOVE WORM GEAR VALVE BODY ASSEMBLY
Remove the 4 bolts.
Using SST, turn the valve body shaft clockwise with hold-
ing the power piston nut by your finger so it cannot move.
SST 09616−00010
Pull out the valve body assembly.
Remove the 2 O−rings from the gear housing.
SR−75
SR082−01