Cylinder Head Reassembly - Toyota T100 1996 Service Manual

Front Mark
Front Mark
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (3RZ−FE)
REASSEMBLY
HINT:
S
S
S
1.
(a)
(b)
P04409
(c)
(d)
P15721
(e)
2.
(a)
P14764
(b)
Z10816
− CYLINDER BLOCK
Thoroughly clean all parts to be assembled.
Before installing the parts, apply new engine oil to all slid-
ing and rotating surfaces.
Replace all gaskets, O−rings and oil seals with new parts.
ASSEMBLE PISTON AND CONNECTING ROD
Install a new snap ring on one side of the piston pin hole.
Gradually heat the piston to at 80 − 90°C (176 − 194°F).
Coat the piston pin with engine oil.
Align the front marks of the piston and connecting rod,
and push in the piston pin with your thumb.
Install a new snap ring on the other side of the piston pin
hole.
INSTALL PISTON RINGS
Install the oil ring expander and 2 side rails by hand.
Using a piston ring expander, install the 2 compression
rings with the code mark facing upward.
Code mark:
"1T" or "1N" for No.1
"2T" or "2N" for No.2
EM−95
EM1ON−01