Toyota T100 1996 Service Manual page 1200

Wear
Long
Short
(4)
(3)
(2)
(1)
Indentation
Protrusion
1996 TOYOTA T100 (RM449U)
STARTING (3RZ−FE)
REPLACEMENT
1.
Remove the 3 bolts, lead clamp, end cover, gasket and plunger.
P25590
2.
Using vernier calipers, measure the contact plate for depth of
wear.
If the depth of wear is greater than the maximum, replace the
contact plate.
P25594
3.
(a)
(b)
SST
(c)
P25595
4.
(1.2 kW,
(a)
(5)
1.4 kW)
(6)
(7)
(8)
NOTICE:
Be careful to install the terminal insulator in the correct
direction.
P25640
HINT:
Match the protrusion of the insulator with the indentation of the
housing.
− STARTER
REMOVE MAGNETIC SWITCH END COVER
INSPECT CONTACT PLATE FOR WEAR
Maximum wear:
0.9 mm (0.035 in.)
REMOVE TERMINAL KIT PARTS
Using SST, loosen the terminal nuts.
SST 09810−38140
Terminal C:
Remove the terminal nut, wave washer, terminal insulator
(outside), O−ring, terminal bolt, contact plate and terminal
insulator (inside).
Terminal 30:
Remove the terminal nut, wave washer, terminal insulator
(outside), packing, O−ring, terminal bolt, contact plate,
terminal insulator (inside) and insulation paper.
REINSTALL TERMINAL KIT PARTS
Terminal 30:
Install these new parts:
(1) Insulation paper
(2) Terminal insulator (inside)
(3) Contact plate
(4) Terminal bolt
(5) O−ring
(6) Packing and terminal insulator (outside):
Install the packing to the terminal insulator, and
install them.
(7) Wave washer
(8) Terminal nut
ST−11
ST0KU−02