Toyota T100 1996 Service Manual page 1532

SA−62
Plate
Washer
Plate Washer
Thickness mm (in.)
2.57 − 2.59 (0.1012 − 0.1020)
2.60 − 2.62 (0.1024 − 0.1031)
2.63 − 2.65 (0.1035 − 0.1043)
2.66 − 2.68 (0.1047 − 0.1055)
2.69 − 2.71 (0.1059 − 0.1067)
2.72 − 2.74 (0.1071 − 0.1079)
2.75 − 2.77 (0.1083 − 0.1091)
2.78 − 2.80 (0.1094 − 0.1102)
1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
Z03863
Plate Washer
Z03848
Thickness
2.81 − 2.83 (0.1106 − 0.1114)
2.84 − 2.86 (0.1118 − 0.1126)
2.87 − 2.89 (0.1130 − 0.1138)
2.90 − 2.92 (0.1142 − 0.1150)
2.93 − 2.95 (0.1154 − 0.1161)
2.96 − 2.98 (0.1165 − 0.1173)
2.99 − 3.01 (0.1177 − 0.1185)
3.02 − 3.04 (0.1189 − 0.1197)
Z03852
− FRONT DIFFERENTIAL CARRIER (4WD)
11. ADJUST SIDE BEARING PRELOAD
(a) Remove the ring gear teeth side plate washer and mea-
sure the thickness.
(b) Using the backlash as a reference, install a new washer
of 0.06 − 0.09 mm (0.0024 − 0.0035 in.) thicker than the
washer removed.
HINT:
Select a washer which can be pressed in 2/3 of the way with
your finger.
(c) Using a plastic hammer, install the plate washer.
(d) Recheck the ring gear backlash.
Backlash: 0.13 − 0.18 mm (0.0051 − 0.0070 in.)
(e) If not within specification, adjust by either increasing or
decreasing the thickness of washers on both sides by an
equal amount.
HINT:
The backlash will change by about 0.02 mm (0.0008 in.) with
every 0.03 mm (0.0012 in.) change in the plate washer.
Washer thickness
mm (in.)
12. INSTALL BEARING CAPS
Align the matchmarks on the 2 caps and carrier.
Torque: 78 N·m (800 kgf·cm, 58 ft·lbf)
13. MEASURE TOTAL PRELOAD
Using a torque wrench, measure the total preload.
Total preload (at starting):
Drive pinion preload plus
0.4 − 0.6 N·m (4 − 6 kgf·cm, 3.5 − 5.2 in.·lbf)
14. INSPECT TOOTH CONTACT BETWEEN RING GEAR
AND DRIVE PINION
(a) Coat 3 or 4 teeth at three different positions on the ring
gear with red lead primer.
(b) Hold the companion flange firmly and rotate the ring gear
in both directions.
(c) Inspect the tooth contact pattern.
Thickness mm (in.)
3.05 − 3.07 (0.1201 − 0.1209)
3.08 − 3.10 (0.1213 − 0.1220)
3.11 − 3.13 (0.1224 − 0.1232)
3.14 − 3.16 (0.1236 − 0.1244)
3.17 − 3.19 (0.1248 − 0.1256)
3.20 − 3.22 (0.1260 − 0.1268)
3.23 − 3.25 (0.1272 − 0.1280)
−