Toyota T100 1996 Service Manual page 1615

1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
REASSEMBLY
1. ASSEMBLE DIFFERENTIAL CASE
(a) Install the 2 proper thrust washers to the side gears.
HINT:
Refer to the table below to select thrust washers which will en-
sure that the backlash is within specifications.
Washer thickness
FA1121
(b) Install the 2 side gears with the thrust washers, pinion
gears, pinion gear thrust washers and pinion shaft.
HINT:
Align the holes of the differential case and pinion shaft.
FA1122
(c) Using a dial indicator, measure the side gear backlash
with holding one pinion gear toward the case.
Backlash: 0.05 − 0.20 mm (0.0020 − 0.0079 in.)
If the backlash is not within specification, replace the thrust
washers.
FA1123
(d) Using a pin punch and hammer, install the straight pin
through the holes in the differential case and pinion shaft.
(e) Using a chisel and hammer, stake the out side of the dif-
ferential case pin hole.
FA1124
− REAR DIFFERENTIAL CARRIER
Thickness mm (in.)
1.50 (0.0590)
1.55 (0.0610)
1.60 (0.0630)
1.65 (0.0650)
1.70 (0.0669)
SA−145
SA0I6−02
Thickness mm (in.)
1.75 (0.0689)
1.80 (0.0709)
1.85 (0.0728)
1.90 (0.0748)
−