Toyota T100 1996 Service Manual page 1776

SST
Hexagon Wrench
SST
1996 TOYOTA T100 (RM449U)
STEERING
Fulcrum
Length
R14224
SST
R14225
Fulcrum
Length
Z14297
R04619
− POWER STEERING GEAR (2WD)
(j) Apply sealant to 2 or 3 threads of the rack guide spring
cap lock nut.
Sealant: Part No. 08833−00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(k) Using a hexagon wrench (21 mm) to hold the rack guide
spring cap, and using SST, install and torque the lock nut.
SST 09922−10010
Torque: 51 N·m (521 kgf·cm, 38 ft·lbf)
NOTICE:
Use SST 09922−10010 in the direction shown in the illustra-
tion.
HINT:
Use a torque wrench with a fulcrum length of 345 mm (13.58
in.).
(l) Repeat (h)
15. CHECK TOTAL PRELOAD
(a) Using SST and a torque wrench, check the total preload.
SST 09616−00010
Preload (turning):
0.5 − 1.4 N·m (5 − 14 kgf·cm, 4.3 − 12.2 in.·lbf)
HINT:
The total preload must be within the specification throughout
the full stroke of the steering rack.
If it is not within specification, adjust the total preload again.
(b) Remove the RH and LH rack ends.
16. INSTALL RH AND LH CLAW WASHERS AND RACK
ENDS
(a) Install a new washer, and temporarily tighten the rack
end.
HINT:
Align the claws of the washer with the steering rack grooves.
(b) Using a spanner to hold the steering rack steady, and us-
ing SST, torque the rack end.
SST 09922−10010
Torque: 61 N·m (618 kgf·cm, 45 ft·lbf)
NOTICE:
Use SST 09922−10010 in the direction shown in the illustra-
tion.
HINT:
Use a torque wrench with a fulcrum length of 345 mm (13.58
in.).
(c) Using a brass bar and hammer, stake the washer.
NOTICE:
Avoid any impact to the rack.
SR−69