Toyota T100 1996 Service Manual page 1439

1996 TOYOTA T100 (RM449U)
TRANSFER − INPUT SHAFT
INSPECTION
1. REMOVE SUN GEAR
(a) Using snap ring pliers, remove the snap ring.
(b) Remove the sun gear from the input shaft.
2. INSPECT INPUT SHAFT
(a) Using a micrometer, measure the outer diameter of the in-
put shaft journal surface.
Minimum diameter: 47.59 mm (1.8736 in.)
(b) Using a dial indicator, measure the inside diameter of the
input shaft bushing.
Maximum inside diameter: 39.14 mm (1.5409 in.)
If the inside diameter exceeds the maximum, replace the input
shaft.
TF0535
3. M/T:
INSPECT SYNCHRONIZER RING
(a) Turn the ring and push it in to check the braking action.
TF0552
(b) Measure the clearance between the synchronizer ring
back and the input shaft spline end.
Standard clearance:
1.15 − 1.85 mm (0.0453 − 0.0728 in.)
Minimum clearance: 0.80 mm (0.0315 in.)
If the clearance is less than the minimum, replace the synchro-
nizer ring.
TF0536
TR−31
TR026−02