Valve Body Assembly On-Vehicle Repair - Toyota T100 1996 Service Manual

AT−12
SST
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION
VALVE BODY ASSEMBLY
ON−VEHICLE REPAIR
CAUTION:
When working with FIPG material, you must observe the
followings.
S
S
S
S
S
1.
2.
NOTICE:
Some fluid will remain in the oil pan.
(a)
Q07625
(b)
NOTICE:
When removing the oil pan, be careful not to damage the oil
pan flange.
AT3168
3.
Remove the magnets and use them to collect steel particles.
Carefully look at the foreign matter and particles in the pan and
on the magnets to anticipate the type of wear you will find in the
transmission.
Steel (magnetic)......bearing, gear and clutch plate wear
Brass (non−magnetic) ...... bushing wear
AT0103
− VALVE BODY ASSEMBLY
Using a razor blade and a gasket scraper, remove all
oil FIPG material from the gasket surfaces.
Remove all loose material to thoroughly clean all
components.
Clean both sealing surfaces with a non−residue sol-
vent.
Apply FIPG in an approx. 1 mm (0.04 in.) wide bead
along the sealing surface.
Parts must be assembled within 10 minutes of ap-
plication. Otherwise, the FIPG material must be re-
moved and reapplied.
REMOVE DRAIN PLUG AND DRAIN ATF
Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)
REMOVE OIL PAN
Remove the 19 bolts.
Torque: 7.4 N·m (75 kgf·cm, 65 in.·lbf)
Install the blade of SST between the transmission case
and oil pan, cut off applied sealer, and remove the oil pan.
SST 09032−00100
EXAMINE PARTICLES IN PAN
Author :
AT0ZJ−01
1353
Date :