ABB IRB 2600 Product Manual page 6

Table of contents
2.5 Installing options ...............................................................................................
2.5.1 Installation of cooling fan for motors (option) ................................................
2.5.2 Installing an expansion container ...............................................................
2.5.3 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
2.5.4 Installation of signal lamp (option) ..............................................................
2.6 Robot in hot environments ..................................................................................
2.6.1 Start of robot in hot environments ..............................................................
2.7 Robot in cold environments .................................................................................
2.7.1 Start of robot in cold environments .............................................................
2.8 Electrical connections ........................................................................................
2.8.1 Robot cabling and connection points ..........................................................
2.8.2 Customer connection on robot ...................................................................
2.8.3 Customer connections on upper arm ..........................................................
3 Maintenance
3.1 Introduction ......................................................................................................
3.2 Maintenance schedule and expected component life ...............................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.2.3 Expected component life .........................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting oil level, axis-1 gearbox ............................................................
3.3.2 Inspecting the oil level, axis 2 gearbox ........................................................
3.3.3 Inspecting the oil level, axis 3 gearbox ........................................................
3.3.4 Inspecting the oil level, axis 4 gearbox ........................................................
3.3.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................
3.3.6 Inspecting the cable harness .....................................................................
3.3.7 Inspecting information labels .....................................................................
3.3.8 Inspecting the mechanical stop pin, axis 1 ...................................................
3.3.9 Inspecting additional mechanical stops .......................................................
3.3.10 Inspecting dampers .................................................................................
3.3.11 Inspecting the pressure relief valve ............................................................
3.3.12 Inspecting Signal lamp (option) ..................................................................
3.4 Replacement / Changing activities ........................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Changing the oil, axis 1 gearbox on floor mounted robots ...............................
3.4.3 Changing the oil, axis-1 gearbox on suspended robots ...................................
3.4.4 Changing the oil, axis-2 gearbox ................................................................
3.4.5 Changing the oil, axis-3 gearbox ................................................................
3.4.6 Changing the oil, axis-4 gearbox ................................................................
3.4.7 Changing oil, axes-5 and -6 gearboxes ........................................................
3.4.8 Replacing SMB battery .............................................................................
3.5 Cleaning ..........................................................................................................
3.5.1 Cleaning the IRB 2600 ..............................................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for seals ..................................................................
4.3 Complete robot .................................................................................................
4.3.1 Removing the complete cable harness ........................................................
4.3.2 Refitting the complete cable harness ..........................................................
4.3.3 Replacing the cable harness in the upper arm - IRB 2600ID ............................
4.3.4 Replacing SMB unit .................................................................................
4.3.5 Replacing the brake release unit ................................................................
4.3.6 Replacing the base ..................................................................................
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Product manual - IRB 2600
3HAC035504-001 Revision: G